Toyota Sienna Service Manual: Air Conditioning Compressor Magnetic Clutch Circuit
DESCRIPTION
When the A/C amplifier is turned on, a magnetic clutch ON signal is sent from the MGC terminal of the A/ C amplifier. Then, the MG CLT relay turns on to operate the magnetic clutch.
WIRING DIAGRAM
INSPECTION PROCEDURE
1 CHECK CAN COMMUNICATION SYSTEM
(a) Use the intelligent tester to check if the CAN communication system is functioning normally.
Result 
2 CHECK MULTIPLEX COMMUNICATION SYSTEM
(a) Use the intelligent tester to check if the multiplex communication system is functioning normally.
Result 
3 PERFORM ACTIVE TEST BY INTELLIGENT TESTER
(a) Connect the intelligent tester to the DLC3.
(b) Turn the ignition switch to the ON position and turn the intelligent tester main switch on.
(c) Select the item below in the ACTIVE TEST and then check that the relay operates.
ACTIVE TEST / AIR CONDITIONER:
OK: Magnetic clutch relay operates.
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE
4 INSPECT FUSE (HTR)
(a) Remove the HTR fuse from the driver side junction block.
(b) Measure the resistance according to the value(s) in the table below.
Standard resistance 
(c) Reconnect the HTR fuse to the driver side junction block.
5 INSPECT RELAY (MG CLT)
(a) Remove the MG CLT relay from the No. 3 relay block.
(b) Measure the resistance according to the value(s) in the table below.
Standard resistance
(c) Install the MG CLT relay to the No. 3 relay block.
6 CHECK HARNESS AND CONNECTOR (A/C AMPLIFIER - BATTERY)
(a) Disconnect the connector from the A/C amplifier.
(b) Measure the voltage according to the value(s) in the table below.
Standard voltage 
7 INSPECT A/C AMPLIFIER
(a) Reconnect the connector to the A/C amplifier.
(b) Measure the voltage according to the value(s) in the table below.
Standard voltage 
8 INSPECT COMPRESSOR AND MAGNETIC CLUTCH
(a) Disconnect the connector from the compressor and magnetic clutch.
(b) Disconnect the connector from the magnetic clutch.
(c) Measure the resistance according to the value(s) in the table below.
Standard resistance 
9 INSPECT MAGNETIC CLUTCH
(a) Measure the resistance according to the value(s) in the table below.
Standard resistance 
(b) When connector terminal A1 is connected to the positive (+) battery terminal, check that the following occurs: 1) the magnetic clutch's operating sound can be heard, and 2) the magnetic clutch's hub and rotor lock.
10 CHECK HARNESS AND CONNECTOR (NO. 3 RELAY BLOCK - BATTERY)
(a) Remove the MG CLT relay from the No. 3 relay block.
(b) Turn the ignition switch to the ON position.
(c) Measure the voltage according to the value(s) in the table below.
Standard voltage 
REPAIR OR REPLACE HARNESS OR CONNECTOR
Blower Motor Circuit
DESCRIPTION
The blower motor is operated by signals from the A/C amplifier. Blower motor
speed signals are
transmitted by changes in the Duty Ratio.
Duty Ratio
The duty ratio is the ratio of ...
Rear Air Conditioning Control Panel Circuit
DESCRIPTION
This is the rear A/C system control signal circuit as well as the power
supply circuit of the rear A/C control
assembly.
Pulse signals regarding rear A/C control panel switch operat ...
Other materials:
Tire Pressure Warning Reset Switch Circuit
DESCRIPTION
The ECU enters the initialization mode and performs initialization
automatically, when the tire pressure
warning ECU receives the signal from the tire pressure warning reset switch. If
the ECU receives the
signal, the tire pressure warning light blinks 3 times (1 second on, 1 seco ...
Inspection
1. INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY OPERATION
(a) Apply the parking brake and turn the ignition switch
to the ON position.
(b) Depress the brake pedal and check that the engine
starts only when the shift lever is in the N or P
position and the engine does not start when the shift ...
Disassembly
1. INSPECT UNDERDRIVE PACK CLEARANCE
HINT:
(See page AX-262)
2. REMOVE UNDERDRIVE CLUTCH FLANGE NO.2 HOLE
SNAP RING
a) Using a screwdriver, remove the underdrive clutch
flange No.2 snap ring.
3. REMOVE UNDERDRIVE CLUTCH DISC NO.1
(a) Remove the flange, 4 discs and 4 plates from the
...
