Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE FRONT DISC BRAKE BUSH DUST BOOT

REMOVE FRONT DISC BRAKE BUSH DUST BOOT

(a) Using soft jaws on the vise, hold the front disc brake cylinder mounting LH in the vise through aluminum plates.

(b) Using a screwdriver and hammer, remove the 2 front disc brake bush dust boots from the front disc brake cylinder mounting LH.

2. REMOVE CYLINDER BOOT

(a) Using a screwdriver, remove the set ring and cylinder boot.

3. REMOVE FRONT DISC BRAKE PISTON

REMOVE FRONT DISC BRAKE PISTON

(a) Place a shop rug, between the front disc brake piston and the disc brake cylinder sub-assembly.

REMOVE FRONT DISC BRAKE PISTON

(b) Use compressed air to remove the front disc brake piston from the disc brake cylinder sub-assembly.

CAUTION: Do not place your fingers in front of the piston when using compressed air.

NOTICE: Do not spatter the brake fluid.

4. REMOVE PISTON SEAL

REMOVE PISTON SEAL

(a) Using a screwdriver, remove the piston seal from the front disc brake cylinder sub-assembly.

NOTICE: Do not damage the inner cylinder and cylinder groove.

5. REMOVE FRONT DISC BRAKE BLEEDER PLUG

(a) Remove the front disc brake bleeder plug from the front disc brake cylinder sub-assembly.

6. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP

7. REMOVE FRONT DISC

REMOVE FRONT DISC

(a) Place matchmarks on the front disc and the axle hub.

(b) Remove the front disc.

Removal
HINT: Remove the RH side by the same procedure as the LH side. 1. REMOVE FRONT WHEEL 2. DRAIN BRAKE FLUID NOTICE: Wash the brake fluid off immediately if it attaches to any painted surface. 3. ...

Inspection
1. INSPECT BRAKE CYLINDER AND PISTON (a) Check the brake cylinder bore and front disc brake piston for rust or scoring. 2. INSPECT PAD LINING THICKNESS (a) Using a ruler, measure the pad linin ...

Other materials:

Assist grips
Type A An assist grip installed on the ceiling can be used to support your body while sitting on the seat. Type B An assist grip installed on the pillar can be used when getting in or out of the vehicle and others. WARNING Type A: Do not use the assist grip when g ...

Installation
HINT: Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. 1. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH  Install the curtain shield airbag assembly LH with the 13 bolts in the order shown in the illustration. Torque: 14 N*m ...

Removal
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE FRONT DOOR SCUFF PLATE LH 3. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH 4. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH (See page IP-6) 5. REMOVE TIRE PRESSURE WARNING RESET SWITCH (a) Disengage the 2 claws and remove t ...

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