Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE FRONT DISC BRAKE BUSH DUST BOOT

REMOVE FRONT DISC BRAKE BUSH DUST BOOT

(a) Using soft jaws on the vise, hold the front disc brake cylinder mounting LH in the vise through aluminum plates.

(b) Using a screwdriver and hammer, remove the 2 front disc brake bush dust boots from the front disc brake cylinder mounting LH.

2. REMOVE CYLINDER BOOT

(a) Using a screwdriver, remove the set ring and cylinder boot.

3. REMOVE FRONT DISC BRAKE PISTON

REMOVE FRONT DISC BRAKE PISTON

(a) Place a shop rug, between the front disc brake piston and the disc brake cylinder sub-assembly.

REMOVE FRONT DISC BRAKE PISTON

(b) Use compressed air to remove the front disc brake piston from the disc brake cylinder sub-assembly.

CAUTION: Do not place your fingers in front of the piston when using compressed air.

NOTICE: Do not spatter the brake fluid.

4. REMOVE PISTON SEAL

REMOVE PISTON SEAL

(a) Using a screwdriver, remove the piston seal from the front disc brake cylinder sub-assembly.

NOTICE: Do not damage the inner cylinder and cylinder groove.

5. REMOVE FRONT DISC BRAKE BLEEDER PLUG

(a) Remove the front disc brake bleeder plug from the front disc brake cylinder sub-assembly.

6. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP

7. REMOVE FRONT DISC

REMOVE FRONT DISC

(a) Place matchmarks on the front disc and the axle hub.

(b) Remove the front disc.

Removal
HINT: Remove the RH side by the same procedure as the LH side. 1. REMOVE FRONT WHEEL 2. DRAIN BRAKE FLUID NOTICE: Wash the brake fluid off immediately if it attaches to any painted surface. 3. ...

Inspection
1. INSPECT BRAKE CYLINDER AND PISTON (a) Check the brake cylinder bore and front disc brake piston for rust or scoring. 2. INSPECT PAD LINING THICKNESS (a) Using a ruler, measure the pad linin ...

Other materials:

Installation
1. INSTALL FRONT DOOR WINDOW FRAME MOULDING Remove the tape from the front door window frame moulding. Clean the contact surface of the vehicle body with white gasoline. Clean the outer circumference of the front door window frame moulding with white gasoline. Apply new double-si ...

Brake fluid
Bleeding HINT: If any work is performed on the brake system or if air in the brake lines is suspected, bleed the air out of the brake system. NOTICE: Wash the brake fluid off immediately if it adheres to any painted surfaces. 1. REMOVE COWL TOP PANEL SUB-ASSEMBLY OUTER FRONT (See page SP-13 ...

Initialization
1. RESET  Reset the power slide door system: The power slide door ECU records the fully open position of the power slide door in its memory and the power slide door fully opens and closes based on this memory. The power slide door cannot operate without this memory. In the case wh ...

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