Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE RETURN TUBE NO.2

REMOVE RETURN TUBE NO.2

(a) Using SST, remove the return tube No. 2.

SST 09023-12701

2. REMOVE STEERING LEFT TURN PRESSURE TUBE

REMOVE STEERING LEFT TURN PRESSURE TUBE

(a) Using SST, remove the left turn pressure tube.

SST 09023-38201 (b) Remove the 2 O-rings from the left turn pressure tube.

3. REMOVE STEERING RIGHT TURN PRESSURE TUBE SST 09023-38201

HINT: Perform the same procedure on the other side.

4. FIX RACK & PINION POWER STEERING GEAR ASSEMBLY

 FIX RACK & PINION POWER STEERING GEAR ASSEMBLY

(a) Using SST, secure the power steering gear assembly.

SST 09612-00012

HINT: Tape the SST before use.

5. REMOVE TIE ROD ASSEMBLY LH

REMOVE TIE ROD ASSEMBLY LH

(a) Place matchmarks on the tie rod assembly and rack end sub-assembly.

(b) Loosen the lock nut, and remove the tie rod assembly and lock nut.

6. REMOVE TIE ROD ASSEMBLY RH

HINT: Perform the same procedure on the other side.

7. REMOVE STEERING RACK BOOT CLIP

(a) Remove the 2 rack boot clips.

8. REMOVE STEERING RACK BOOT NO.2 CLAMP

(a) Using pliers, remove the rack boot No. 2 clamp.

NOTICE: Be careful not to damage the steering rack boot No. 2.

9. REMOVE STEERING RACK BOOT NO.1 CLAMP

HINT: Perform the same procedure on the other side.

10. REMOVE STEERING RACK BOOT NO.2

11. REMOVE STEERING RACK BOOT NO.1

12. REMOVE STEERING RACK END SUB-ASSEMBLY

REMOVE STEERING RACK END SUB-ASSEMBLY

(a) Using a screwdriver and a hammer, unstake the claw washer.

NOTICE: Avoid any impact to the power steering rack.

REMOVE STEERING RACK END SUB-ASSEMBLY

(b) Using 2 SST, remove the 2 steering rack end subassembly and 2 claw washers.

SST 09922-10010

NOTICE:

13. REMOVE RACK GUIDE

REMOVE RACK GUIDE

(a) Using SST, remove the rack guide spring cap nut.

SST 09922-10010

NOTICE: Use SST 09922-10010in the direction shown in the illustration.

REMOVE RACK GUIDE

(b) Using SST, remove the rack guide spring cap.

SST 09631-10021 (c) Remove the compression spring and the rack guide.

14. REMOVE POWER STEERING CONTROL VALVE

REMOVE POWER STEERING CONTROL VALVE

(a) Using a socket wrench (27 mm), remove the rack housing cap.

REMOVE POWER STEERING CONTROL VALVE

(b) Using SST, hold the control valve and remove the nut.

SST 09616-00011

REMOVE POWER STEERING CONTROL VALVE

(c) Wind vinyl tape around the serrated part of the control valve.

(d) Remove the dust cover from the control valve housing.

REMOVE POWER STEERING CONTROL VALVE

(e) Remove the 2 bolts and the control valve w/ control valve housing.

(f) Remove the gasket.

REMOVE POWER STEERING CONTROL VALVE

(g) To prevent oil seal lip damage, wind vinyl tape around the serrated part of the control valve.

(h) Using a plastic hammer, remove the control valve w/ oil seal from the control valve housing.

(i) Remove the oil seal from the control valve.

REMOVE POWER STEERING CONTROL VALVE

(j) Using a screwdriver, remove the 4 control valve rings.

NOTICE: Be careful not to damage the grooves for the control valve rings.

15. REMOVE POWER STEERING CONTROL VALVE UPPER OIL SEAL

REMOVE POWER STEERING CONTROL VALVE UPPER OIL SEAL

(a) Using SST and a press, remove the control valve upper bearing and control valve upper oil seal from the control valve housing.

SST 09950-70010 (09951-07150), 09950-60010 (09951-00250)

16. REMOVE CYLINDER END STOPPER

REMOVE CYLINDER END STOPPER

(a) Using a screwdriver and a hammer, turn the cylinder end stopper clockwise until the wire end is visible through the service hole.

(b) Using a screwdriver and a hammer, turn the cylinder end stopper counterclockwise, and remove the wire and cylinder end stopper

17. REMOVE POWER STEERING RACK

18. REMOVE POWER STEERING RACK BUSH

REMOVE POWER STEERING RACK BUSH

(a) Remove the rack bush from the power steering rack.

(b) Using SST, remove the rack bush oil seal.

SST 09527-21011, 09612-24014 (09613-22011) (c) Using a screwdriver, remove the O-ring from the rack bush.

19. REMOVE POWER STEERING CYLINDER TUBE OIL SEAL

REMOVE POWER STEERING CYLINDER TUBE OIL SEAL

(a) Using SST and a press, remove the cylinder tube oil seal.

SST 09950-70010 (09951-07360), 09950-60010 (09951-00290)

20. REMOVE RACK STEERING PISTON RING

REMOVE RACK STEERING PISTON RING

(a) Using a screwdriver, remove the rack steering piston ring and O-ring.

NOTICE: Be careful not to damage the grooves for rack steering piston ring.

Removal
NOTICE: When installing, coat the parts indicated by the arrows with power steering fluid or molybdenum disulfide lithium base grease (See page PS-21). 1. INSPECT CENTER FRONT WHEEL 2. REMOVE FRO ...

Inspection
1. INSPECT POWER STEERING RACK (a) Using a dial indicator, check the power steering rack for runout and for teeth wear and damage. Maximum runout: 0.3 mm (0.012 in.) If necessary, replace t ...

Other materials:

Exhaust gas precautions
Harmful substance to the human body is included in exhaust gases if inhaled. WARNINGExhaust gases include harmful carbon monoxide (CO), which is colorless and odorless. Observe the following precautions. Failure to do so may cause exhaust gases enter the vehicle and may lead ...

ABS Warning Light Remains ON
DESCRIPTION If any of the following is detected, the ABS warning light remains on. The skid control ECU connectors are disconnected from the skid control ECU. There is a malfunction in the skid control ECU internal circuit. There is an open in the harness between the combination meter an ...

Knock Sensor 1 Circuit Low Input
DESCRIPTION A flat type knock sensor (non-resonant type) has a structure that can detect vibrations over a wide band of frequencies: between approximately 6 kHz and 15 kHz. Knock sensors are fitted onto the engine block to detect engine knocking. The knock sensor contains a piezoelectr ...

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