Toyota Sienna Service Manual: Inspection

Toyota Sienna Service Manual / Differential / Rear differential carrier / Inspection

1. INSPECT RUNOUT OF DIFFERENTIAL RING GEAR

INSPECT RUNOUT OF DIFFERENTIAL RING GEAR

(a) Using a dial gauge , check the runout of the ring gear.

Maximum runout: 0.07 mm (0.0028 in.)

If the runout is greater than the maximum, replace the ring gear with a new one.

2. INSPECT DIFFERENTIAL RING GEAR BACKLASH

(a) Using a dial gauge, check the backlash of the ring gear.

INSPECT DIFFERENTIAL RING GEAR BACKLASH

Backlash: 0.13 to 0.18 mm (0.0051 to 0.0071 in.)

If the backlash is not within the specification, adjust the side bearing preload or repair as necessary.

3. INSPECT RUNOUT OF REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

INSPECT RUNOUT OF REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

(a) Using a dial gauge, measure the runout of the companion flange vertically and horizontally.

Maximum runout: 0.10 mm (0.0039 in.)

Disassembly

1. REMOVE REAR DIFFERENTIAL CARRIER COVER (a) Remove the 8 bolts from the carrier cover. (b) Using a brass bar and a hammer, separate the carrier cover from rear differential carrier assembly ...

Reassembly

1. INSTALL REAR DIFFERENTIAL PINION SHAFT (a) Install the 2 thrust washers to the 2 side gears. (b) Install the 2 side gears, 2 differential pinion gears, 2 differential pinion thrust washers ...

Other materials:

Installation
1. INSTALL POWER POINT SOCKET ASSEMBLY Engage the 2 claws to install the power point socket assembly. 2. INSTALL QUARTER TRIM FRONT PANEL ASSEMBLY LH 3. INSTALL BACK DOOR SCUFF PLATE 4. INSTALL BACK DOOR WEATHERSTRIP 5. INSTALL REAR DOOR WEATHERSTRIP LH 6. INSTALL REAR DOOR S ...

Installation
1. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY (a) Install the park/neutral position switch to the manual valve shaft. (b) Temporarily install the 2 bolts. (c) Place a new lock plate and tighten the nut. Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf) (d) Temporarily install the control ...

Reassembly
1. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT HINT: Before install the boot, wrap the spline of the outboard joint shaft with vinyl tape to prevent the boot from bearing damaged. (a) Install new outboard joint boot, 2 outboard joint boot clamps, 2 inboard joint boot clamps and inboard j ...