Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT BRAKE CYLINDER AND PISTON

(a) Check the brake cylinder bore and front disc brake piston for rust or scoring.

2. INSPECT PAD LINING THICKNESS

INSPECT PAD LINING THICKNESS

(a) Using a ruler, measure the pad lining thickness.

Standard thickness: 12.0 mm (0.472 in.) Minimum thickness: 1.0 mm (0.039 in.)

3. INSPECT FRONT DISC BRAKE PAD SUPPORT PLATE

(a) Inspect the front disc brake pad support plate (No.

1) and front disc brake pad support plate (No. 2).

Make sure that they have sufficient rebound, no deformation, cracks or wear, and have had all rust and dirt cleaned off

4. INSPECT DISC THICKNESS

INSPECT DISC THICKNESS

(a) Using a micrometer, measure the disc thickness.

Standard thickness: 28.0 mm (1.102 in.) Minimum thickness: 26.0 mm (1.024 in.)

Disassembly
1. REMOVE FRONT DISC BRAKE BUSH DUST BOOT (a) Using soft jaws on the vise, hold the front disc brake cylinder mounting LH in the vise through aluminum plates. (b) Using a screwdriver and ham ...

Reassembly
1. INSTALL FRONT DISC (a) Aligning the matchmarks, install the front disc. HINT: Select the installation position where the disc has the minimum runout. 2. INSPECT DISC RUNOUT (a) Temporaril ...

Other materials:

Throttle / Pedal Position Sensor / Switch "A"
HINT: These DTCs relate to the Throttle Position (TP) sensor. DESCRIPTION HINT: This ETC (Electrical Throttle Control System) does not use a throttle cable. The Throttle Position (TP) sensor is mounted on the throttle body, and detects the opening angle of the throttle valve. This sens ...

Data list / active test
1. READ DATA LIST HINT: Using the intelligent tester to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be disco ...

Installation
1. INSTALL PROPELLER W/CENTER BEARING SHAFT ASSEMBLY (a) Align the matchmarks on the propeller shaft assembly rear flange and differential companion flange, and connect the shaft with the 4 bolts, washers and nuts. (b) Remove SST(s) from the extension housing. (c) Insert the yoke int ...

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