Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT POWER STEERING RACK

INSPECT POWER STEERING RACK

(a) Using a dial indicator, check the power steering rack for runout and for teeth wear and damage.

Maximum runout: 0.3 mm (0.012 in.) If necessary, replace the rack & pinion power steering gear assembly.

(b) Check the back surface for wear and damage.

If necessary, replace the rack & pinion power steering gear assembly.

2. INSPECT TIE ROD ASSEMBLY LH

 INSPECT TIE ROD ASSEMBLY LH

(a) Secure the tie rod assembly in a vise.

(b) Install the nut to the stud bolt.

(c) Flip the ball joint stud back and forth 5 times.

(d) Using a torque wrench, turn the nut continuously at a rate of 3 to 5 seconds per turn and take the torque reading on the 5th turn.

Torque: Turning torque 0.83 to 3.43 N*m (8.5 to 35.0 kgf*cm, 7.3 to 30.4 in.*lbf)

3. INSPECT TIE ROD ASSEMBLY RH

HINT: Perform the same procedure on the other side.

Disassembly
1. REMOVE RETURN TUBE NO.2 (a) Using SST, remove the return tube No. 2. SST 09023-12701 2. REMOVE STEERING LEFT TURN PRESSURE TUBE (a) Using SST, remove the left turn pressure tube. S ...

Reassembly
1. INSTALL RACK STEERING PISTON RING (a) Coat a new O-ring with power steering fluid and install it onto the power steering rack. (b) Expand a new rack steering piston ring with your fingers ...

Other materials:

Brake Warning Light Remains ON
DESCRIPTION The BRAKE warning light comes on when the brake fluid is insufficient, the parking brake is applied or the EBD is defective. WIRING DIAGRAM INSPECTION PROCEDURE HINT: When releasing the parking brake, move the shift lever into the P position in an AT vehicle, and choke in ...

Removal
1. DRAIN BRAKE FLUID NOTICE: Wash brake fluid off immediately if it adheres to any painted surface. 2. DISCONNECT BATTERY NEGATIVE TERMINAL 3. REMOVE AIR CLEANER ASSEMBLY WITH HOSE 4. REMOVE BRAKE ACTUATOR WITH BRACKET (a) Release the latch of the brake actuator connector to disconnect t ...

Removal
1. REMOVE REAR SEAT 3 POINT TYPE BELT ASSEMBLY (for 8-Passenger) HINT: Refer to the instructions for disassembly of the rear No. 1 seat assembly (for center seat).  Remove the bolt and rear seat 3 point type belt assembly. 2. REMOVE REAR SEAT 3 POINT TYPE BELT ASSEMBLY (for 7-Pass ...

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