Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT PRELOAD

INSPECT PRELOAD

(a) Using SST(s) and a torque wrench, check the initial torque within the backlash range.

SST 09326-20011 Torque: 0.9 to 1.4 N*m (9 to 14 kgf*cm, 8.0 to 12.4 in.*lbf)

HINT: Use a torque wrench with a fulcrum length of 160 mm (6.30 in.).

(b) Using SST(s) and a torque wrench, check the initial torque while the driven pinion is in contact with the ring gear face.

SST 09326-20011 Torque: Preload +0.15 to 0.30 N*m (+1.6 to 3.1 kgf*cm, +1.3 to 2.7 in.*lbf)

HINT: Use a torque wrench with a fulcrum length of 160 mm (6.30 in.).

2. INSPECT DIFFERENTIAL RING GEAR BACKLASH

(a) Set the dial gauge perpendicular to the tooth face of the ring gear, fix the driven pinion and inspect the backlash while moving the gear.

INSPECT DIFFERENTIAL RING GEAR BACKLASH

Backlash: 0.10 to 0.15 mm (0.0039 to 0.0059 in.)

NOTICE: Inspect it at 3 points or more on the gear's periphery.

3. INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION

INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION

(a) Apply red lead primer thinly and uniformly to both faces of the ring gear and rotate several times.

NOTICE: Inspect the tooth contact on the ring gear at 4 places or more.

4. INSPECT RUNOUT OF TRANSFER RING GEAR MOUNTING CASE

INSPECT RUNOUT OF TRANSFER RING GEAR MOUNTING CASE

(a) Using a dial gauge check the transfer ring gear mounting case runout.

Maximum runout: 0.03 mm (0.0012 in.)

Disassembly
1. REMOVE TRANSFER COVER GASKET (a) Remove the transfer gasket from the transfer assembly. 2. REMOVE TRANSFER CASE BREATHER PLUG (a) Using a screwdriver and a hammer, remove the transfer ...

Reassembly
1. INSTALL TRANSFER DRIVEN PINION REAR BEARING (a) Using SST(s) and a press, install the transfer driven pinion rear bearing outer race to the transfer case. SST 09950-60010 (09951-00620), 09950-70 ...

Other materials:

Customize parameters
HINT: The following items can be customized. NOTICE:  After confirming whether the items requested by the customer are applicable or not for customization, perform the customize operation.  Be sure to record the current settings before customizing.  When troubleshootin ...

Dtc check / clear
1. DTC CHECK (SENSOR CHECK) (a) After the indicator check is completed, the system enters the DTC check mode automatically. (b) Read the codes displayed on the panel. Refer to the list of codes (See page AC-19) when reading the codes. (Trouble codes are output at the temperature display. ...

Removal
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE STEERING WHEEL NO. 2 LOWER COVER 3. REMOVE STEERING WHEEL NO. 3 LOWER COVER 4. REMOVE HONE BUTTON ASSEMBLY 5. REMOVE STEERING PAD SWITCH LH  Disconnect the connector. Disconnect the connector of cruise control main swi ...

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