Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT PRELOAD

INSPECT PRELOAD

(a) Using SST(s) and a torque wrench, check the initial torque within the backlash range.

SST 09326-20011 Torque: 0.9 to 1.4 N*m (9 to 14 kgf*cm, 8.0 to 12.4 in.*lbf)

HINT: Use a torque wrench with a fulcrum length of 160 mm (6.30 in.).

(b) Using SST(s) and a torque wrench, check the initial torque while the driven pinion is in contact with the ring gear face.

SST 09326-20011 Torque: Preload +0.15 to 0.30 N*m (+1.6 to 3.1 kgf*cm, +1.3 to 2.7 in.*lbf)

HINT: Use a torque wrench with a fulcrum length of 160 mm (6.30 in.).

2. INSPECT DIFFERENTIAL RING GEAR BACKLASH

(a) Set the dial gauge perpendicular to the tooth face of the ring gear, fix the driven pinion and inspect the backlash while moving the gear.

INSPECT DIFFERENTIAL RING GEAR BACKLASH

Backlash: 0.10 to 0.15 mm (0.0039 to 0.0059 in.)

NOTICE: Inspect it at 3 points or more on the gear's periphery.

3. INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION

INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION

(a) Apply red lead primer thinly and uniformly to both faces of the ring gear and rotate several times.

NOTICE: Inspect the tooth contact on the ring gear at 4 places or more.

4. INSPECT RUNOUT OF TRANSFER RING GEAR MOUNTING CASE

INSPECT RUNOUT OF TRANSFER RING GEAR MOUNTING CASE

(a) Using a dial gauge check the transfer ring gear mounting case runout.

Maximum runout: 0.03 mm (0.0012 in.)

Disassembly
1. REMOVE TRANSFER COVER GASKET (a) Remove the transfer gasket from the transfer assembly. 2. REMOVE TRANSFER CASE BREATHER PLUG (a) Using a screwdriver and a hammer, remove the transfer ...

Reassembly
1. INSTALL TRANSFER DRIVEN PINION REAR BEARING (a) Using SST(s) and a press, install the transfer driven pinion rear bearing outer race to the transfer case. SST 09950-60010 (09951-00620), 09950-70 ...

Other materials:

Power Slide Door RH does not Operate When Satellite Switch is Pressed
DESCRIPTION  The power slide door operates only when the power slide door main switch is ON (switch free: orange paint on the top of the switch appears). The power slide door ECU RH controls the power slide door RH, which activates the slide door motor to open / close the slide do ...

Installation
1. INSTALL VVT SENSOR (for Bank 2 Exhaust Side)  Install the VVT sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)  Connect the VVT sensor connector. 2. INSTALL VVT SENSOR (for Bank 2 Intake Side)  Install the VVT sensor with the bolt. Torque: 10 N* ...

Installation
1. INSTALL SPIRAL CABLE  Check that the front wheels are facing straight ahead.  Set the turn signal switch to the neutral position. NOTICE: If it is not in the neutral position, the pin of the turn signal switch may snap. Install the spiral cable. NOTICE: When ...

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