Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

(a) Install a new bearing spacer.

2. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

(a) Install the tapered roller bearing.

3. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

(a) Install the oil slinger, as shown in the illustration.

4. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL

 INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL

(a) Using SST and a hammer, install a new oil seal.

SST 09554-22010 Oil seal drive in depth: 2.0 +- 0.3 mm (0.079 +- 0.012 in.)

(b) Coat MP grease to the oil seal lip.

5. INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

(a) Using SST, install the companion flange on the shaft.

INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

SST 09950-30012 (09951-03010, 09953-03010, 09954-03010, 09955-03030, 09956-03020)

NOTICE: Apply hypoid gear oil to the SST center bolt tip and threads before use.

6. INSTALL REAR DRIVE PINION NUT

(a) Coat the threads of a new nut with hypoid gear oil LSD.

(b) Using SST to hold the flange, torque the nut.

SST 09330-00021 Torque: 108 N*m (1,100 kgf*cm, 80 ft.*lbf)

7. INSPECT DIFFERENTIAL DRIVE PINION PRELOAD

INSPECT DIFFERENTIAL DRIVE PINION PRELOAD

(a) Inspect differential drive pinion preload (See page DF-31).

(b) Using a chisel and a hammer, stake the drive pinion nut.

8. INSTALL REAR DIFFERENTIAL DRAIN PLUG

(a) Using a hexagon wrench (10 mm), install the filler plug with a new gasket.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

9. ADD DIFFERENTIAL OIL

(a) Fill the rear differential carrier assembly with hypoid gear oil.

10. INSPECT DIFFERENTIAL OIL

HINT: (See page DF-3)

11. INSTALL REAR DIFFERENTIAL FILLER PLUG

(a) Using a hexagon wrench (10 mm), install the filler plug with a new gasket.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

12. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

(a) Install propeller with center bearing shaft assembly (See page PR-9).

(b) Fully tighten propeller with center bearing shaft assembly (See page PR-10).

13. INSTALL EXHAUST PIPE ASSEMBLY

HINT: (See page EX-10)

14. INSPECT FOR EXHAUST GAS LEAK

HINT: (See page EX-12)

Removal
1. REMOVE FRONT EXHAUST PIPE ASSEMBLY HINT: (See page EX-8) 2. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY HINT: (See page PR-3) 3. REMOVE REAR DIFFERENTIAL FILLER PLUG (a) Using a hex ...

Rear differential carrier assembly
Components ...

Other materials:

Removal
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait for 90 seconds after disconnecting the cable to prevent the airbag working 2. REMOVE FRONT SEAT ASSEMBLY HINT:  Refer to the instructions for removal of the front seat assembly (for flat type).  Refer to the ins ...

Reassembly
1. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY (a) Install the heater radiator unit sub-assembly to the air conditioning blower assembly. (b) Install the 2 O-rings to the heater water valve assembly. (c) Install the 3 screws and the heater water valve assembly. (d) Install the 2 s ...

Transmission Error
DTC 01-DC Transmission Error DESCRIPTION   HINT: *1: This code may be stored if the engine is started, idled for 60 seconds and then started again. NOTICE:  Before starting troubleshooting, be sure to clear DTCs to erase codes stored due to the reasons described in the HINT ...

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