Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL REAR AXLE BEAM DAMPER

(a) Install the rear axle beam damper to the rear axle beam assembly.

2. INSTALL REAR AXLE CARRIER BUSH LH

INSTALL REAR AXLE CARRIER BUSH LH

(a) Align the matchmarks on the axle beam assembly with the 2 notches of a new bushing and temporarily install the bushing to the rear axle beam assembly.

(b) Using SST, install the bushing to the axle beam.

SST 09710-04101, 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011), 09950-60010 (09951-00620)

NOTICE:

3. INSTALL REAR AXLE CARRIER BUSH RH

SST 09710-04101, 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011), 09950-60010 (09951-00620)

HINT: Install the RH side by the same procedures as the LH side.

4. INSTALL REAR BRAKE TUBE FLEXIBLE HOSE

INSTALL REAR BRAKE TUBE FLEXIBLE HOSE

(a) Install the flexible hose and clip.

(b) Using SST, connect the brake tube to the flexible hose.

Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) SST 09023-00101

HINT: Install the RH side by the same procedures as the LH side.

5. TEMPORARILY TIGHTEN REAR AXLE BEAM ASSEMBLY

(a) Support the rear axle beam assembly with a jack.

(b) Install the rear axle beam assembly, 2 bolts and temporary tighten the 2 nuts.

6. INSTALL COIL SPRING REAR LH

HINT: (See page SP-38)

7. INSTALL COIL SPRING REAR RH

HINT: Install the RH side by the same procedures as the LH side.

8. CONNECT SHOCK ABSORBER ASSEMBLY REAR LH

HINT: (See page SP-38)

9. CONNECT SHOCK ABSORBER ASSEMBLY REAR RH

HINT: Connect the RH side by the same procedures as the LH side.

10. INSTALL BRAKE BACKING PLATE SUB-ASSEMBLY REAR LH (for DRUM REAR BRAKE)

(a) Install the 2 rear axle bearing retainer inner LH and parking brake plate sub-assembly LH.

11. INSTALL BRAKE BACKING PLATE SUB-ASSEMBLY REAR RH (for DRUM REAR BRAKE)

HINT: Install the RH side by the same procedures as the LH side.

12. INSTALL PARKING BRAKE PLATE SUB-ASSEMBLY LH (for DISC REAR BRAKE)

(a) 2WD DRIVE TYPE: Install the 2 rear axle bearing retainer inner LH and parking brake plate subassembly LH to the rear axle beam assembly.

(b) 4WD DRIVE TYPE: Install the rear axle bearing retainer outer and parking brake plate sub-assembly LH to the rear axle beam assembly.

13. INSTALL PARKING BRAKE PLATE SUB-ASSEMBLY RH (for DISC REAR BRAKE)

HINT: Install the RH side by the same procedures as the LH side.

14. INSTALL REAR AXLE HUB & BEARING ASSEMBLY LH (for 2WD)

HINT: (See page AH-15)

15. INSTALL REAR AXLE HUB & BEARING ASSEMBLY RH (for 2WD)

HINT: Install the RH side by the same procedures as the LH side.

16. INSTALL REAR AXLE HUB & BEARING ASSEMBLY LH (for 4WD)

HINT: (See page AH-18)

17. INSTALL REAR AXLE HUB & BEARING ASSEMBLY RH (for 4WD)

HINT: Install the RH side by the same procedures as the LH side.

18. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY (for DRUM REAR BRAKE) 19. INSTALL REAR DISC (for DISC REAR BRAKE)

20. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH (for DISC REAR BRAKE)

(a) Install the 2 bolts and rear disc brake caliper assembly LH to the rear axle beam assembly.

Torque: 88 N*m (897 kgf*cm, 65 ft.*lbf)

21. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH (for DISC REAR BRAKE)

HINT: Install the RH side by the same procedures as the LH side.

22. CONNECT REAR BRAKE TUBE NO.2

HINT: (See page SP-38) SST 09023-00101

23. CONNECT REAR BRAKE TUBE NO.1 SST 09023-00101

HINT: Connect the RH side by the same procedures as the LH side.

24. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.3

HINT: (See page SP-38)

25. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.2

HINT: Install the RH side by the same procedures as the LH side.

26. INSTALL DIFFERENTIAL CARRIER ASSEMBLY REAR (for 4WD)

HINT: (See page DF-8)

27. INSTALL REAR DRIVE SHAFT ASSEMBLY LH (for 4WD)

HINT: (See page AH-18)

28. INSTALL REAR DRIVE SHAFT ASSEMBLY RH (for 4WD)

HINT: Install the RH side by the same procedures as the LH side.

29. INSTALL REAR AXLE SHAFT LH NUT (for 4WD)

HINT: (See page AH-18)

30. INSTALL REAR AXLE SHAFT RH NUT (for 4WD)

HINT: Install the RH side by the same procedures as the LH side.

31. INSTALL PROPELLER W/CENTER BEARING SHAFT ASSEMBLY (for 4WD)

32. CONNECT SKID CONTROL SENSOR WIRE (for 2WD)

HINT: (See page SP-38) HINT: Connect the RH side by the same procedures as the LH side.

33. INSTALL SPEED SENSOR REAR LH (for 4WD)

HINT: (See page SP-38)

34. INSTALL SPEED SENSOR REAR RH (for 4WD)

HINT: Install the RH side by the same procedures as the LH side.

35. INSTALL EXHAUST PIPE ASSEMBLY TAIL

HINT:

36. BLEED BRAKE LINE

HINT: (See page BR-3)

37. INSTALL REAR WHEEL

Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)

38. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

39. STABILIZE SUSPENSION

HINT: (See page SP-52)

40. FULLY TIGHTEN SHOCK ABSORBER ASSEMBLY REAR LH

HINT: (See page SP-52)

41. FULLY TIGHTEN SHOCK ABSORBER ASSEMBLY REAR RH

HINT: Fully tighten the RH side by the same procedures as the LH side.

42. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY

HINT: (See page SP-38)

43. INSTALL REAR FLOOR NO.2 CROSSMEMBER BRACE LH

HINT: (See page SP-38)

44. INSTALL REAR FLOOR NO.2 CROSSMEMBER BRACE RH

HINT: Install the RH side by the same procedures as the LH side.

45. INSTALL FUEL TANK FILLER HOSE COVER

HINT: (See page SP-38)

46. INSPECT REAR WHEEL ALIGNMENT

HINT: (See page SP-9)

47. CHECK ABS SPEED SENSOR SIGNAL

(a) ABS WITH EBD SYSTEM (See page BC-2) (b) ABS WITH EBD & BA & TRAC & VSC SYSTEM (See page BC-68)

Removal
1. Remove rear wheel 2. Remove skid control sensor wire (for 2wd) Hint: (see page sp-38) hint: disconnect the rh side by the same procedures as the lh side. 3. SEPARATE SPEED SENSOR REAR LH (fo ...

Tire and wheel
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Other materials:

Disassembly
1. REMOVE BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY (a) Using soft jaws on the vise, hold the brake master cylinder in a vise through aluminum plates. (b) Using a screwdriver, remove the O-ring. (c) Using SST, remove the brake tube from the brake master cylinder. SST 09023 ...

Diagnostic trouble code chart
If a DTC is displayed during the DTC check, check the parts listed in the table below and proceed to the page given. HINT: *1: Comes on MIL (Malfunction Indicator Lamp) light up *2: "DTC stored" mark means ECM memorizes the malfunction code if the ECM detects the DTC detection ...

Customize parameters
HINT: The following items can be customized. NOTICE:  After confirming whether the items requested by the customer are applicable or not for customization, perform the customize operation.  Be sure to record the current settings before customizing.  When troubleshootin ...

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