Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL WINDSHIELD GLASS NO.2 STOPPER

INSTALL WINDSHIELD GLASS NO.2 STOPPER

  1.  Coat the installation part of the stoppers with Primer G.

NOTICE:

  1.  Install 2 new stoppers onto the glass, as shown in the illustration.

Dimension

Dimension

2. INSTALL WINDSHIELD GLASS NO.1 STOPPER

INSTALL WINDSHIELD GLASS NO.1 STOPPER

  1.  Install 2 new stoppers to the vehicle body, as shown in the illustration.

3. INSTALL WINDOW GLASS ADHESIVE DAM

  1.  Coat the installation part of the windshield glass adhesive dam with Primer G.

NOTICE:

  1.  Install a new dam, applying double-sided tape all the way around the glass except where the stoppers are installed, as shown in the illustration

INSTALL WINDOW GLASS ADHESIVE DAM

Dimension

Dimension

4. INSTALL WINDSHIELD MOULDING OUTER UPPER

  1.  Using the brush or sponge, coat the edge of the glass and the contact surface with Primer G.

NOTICE:

  1.  Install the moulding.

5. INSTALL WINDSHIELD GLASS

INSTALL WINDSHIELD GLASS

  1.  Clean and shape the contact surface of the vehicle body.
  1.  Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.

HINT: Leave as much of the adhesive on the vehicle body as possible.

  1.  Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.

HINT: Even if all the adhesive has been removed, clean the vehicle body.

INSTALL WINDSHIELD GLASS

  1.  Position the glass.
  1.  Using a suction cup, place the glass in the correct position.
  2.  Check that the whole contact surface of the glass rim is perfectly even.
  3.  Place reference marks between the glass and vehicle body.

NOTICE: Check that the stoppers are attached to the vehicle body correctly.

HINT: When reusing the glass, check and correct the reference mark positions.

  1.  Remove the glass.

INSTALL WINDSHIELD GLASS

  1. Using a brush, coat the exposed part of the vehicle body with Primer M.

NOTICE:

INSTALL WINDSHIELD GLASS

  1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.

HINT: If the area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.

NOTICE:

  1. Apply adhesive (Adhesive: Part No.08850-00801 or equivalent).

INSTALL WINDSHIELD GLASS

  1.  Cut off the tip of the cartridge nozzle, as shown in the illustration.

HINT: After cutting off the tip, use all adhesive within the time described in the table below.

Tackfree time

Tackfree time

  1. Load the sealer gun with the cartridge.
  2. Coat the glass with adhesive, as shown in the illustration.

Dimension

Dimension

  1. Install the glass.

INSTALL WINDSHIELD GLASS

  1.  Using a suction cup, position the glass so that the reference marks are aligned. Press it in gently along the rim.

NOTICE:

  1.  Lightly press the front surface of the glass to ensure a close fit.
  2.  Using a scraper, remove any excess or protruding adhesive.

INSTALL WINDSHIELD GLASS

HINT: Apply adhesive on the glass rim

INSTALL WINDSHIELD GLASS

NOTICE: Do not drive the vehicle for the amount of time described in the table below.

Minimum time

Minimum time

6. REMOVE WINDSHIELD MOULDING OUTSIDE LH

7. INSTALL WINDSHIELD MOULDING OUTSIDE RH

8. CHECK FOR LEAKS AND REPAIR

  1.  Conduct a leak test after the adhesive has completely hardened.
  2.  Seal any leaks with auto glass sealer.

9. INSTALL COWL TOP VENTILATOR LOUVER SUBASSEMBLY

10. INSTALL FRONT WIPER ARM RH

11. INSTALL FRONT WIPER ARM LH

12. REMOVE FRONT WIPER ARM HEAD CAP

13. INSTALL ROOF HEADLINING ASSEMBLY

14. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

15. REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)

16. INSTALL ROOF CONSOLE BOX ASSEMBLY

17. INSTALL VISOR HOLDER

18. INSTALL ASSIST GRIP SUB-ASSEMBLY

19. INSTALL VISOR ASSEMBLY RH

20. INSTALL VISOR ASSEMBLY LH

21. INSTALL FRONT PILLAR GARNISH RH

22. INSTALL FRONT PILLAR GARNISH LH

23. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

24. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Removal
1. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH 2. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH 3. REMOVE FRONT PILLAR GARNISH LH 4. REMOVE FRONT PILLAR GARNISH RH 5. REMOVE VISOR ASSEMBLY L ...

Rear side window glass
COMPONENTS ...

Other materials:

For vehicles equipped with catalytic converter
CAUTION: If a large amount of unburned gasoline or gasoline vapors flow into the converter, it may cause overheating and create a fire hazard. To prevent this, observe the following precautions: (a) Use only unleaded gasoline. (b) Avoid idling the engine for more than 20 minutes. (c) ...

Inspection
1. INSPECT HEATED OXYGEN SENSOR (for Bank 1 Sensor 2) (a) Measure the resistance of the sensor. Standard resistance If the resistance is not as specified, replace the sensor. 2. INSPECT HEATED OXYGEN SENSOR (for Bank 2 Sensor 2) (a) Measure the resistance of the sensor. Standard r ...

Speaker Circuit
DESCRIPTION  When the vehicle has a built-in type amplifier, a sound signal is sent from the radio receiver to the speakers via the "6 Speaker System" circuit.  When the vehicle has a separate type amplifier, a sound signal from the radio receiver is amplified by ...

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