Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL NO. 2 REAR SEAT OUTER BELT ASSEMBLY

NOTICE: Do not disassemble the retractor.

INSTALL NO. 2 REAR SEAT OUTER BELT ASSEMBLY

  1.  Check the degree of tilt when the No. 2 rear seat outer belt assembly begins to lock the ELR.
  1.  Check that the belt does not lock within 15 of tilt in all directions but that the belt locks with over 45 of tilt, when gently moving the retractor.

    If operation is not as specified, replace the No.

    2 rear seat outer belt assembly.

  2.  Install the No. 2 rear seat outer belt assembly with the bolt on the retractor side.

    Torque: Upper bolt 8.5 N*m (87 kgf*cm, 75 in.*lbf)
    Lower bolt 42 N*m (430 kgf*cm, 31 ft.*lbf)

  3.  Install the No. 2 rear seat outer belt assembly on the shoulder anchor side with the bolt.

    Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf)

2. INSTALL 3 POINT TYPE REAR SEAT BELT ASSEMBLY (for 8-Passenger)

INSTALL 3 POINT TYPE REAR SEAT BELT ASSEMBLY

NOTICE: Do not disassemble the retractor.

  1.  Check the degree of tilt when the 3 point type rear seat belt assembly begins to lock the ELR.
  1.  Check that the 3 point type rear seat belt assembly does not lock within 15 of tilt in all directions but that the 3 point type rear seat belt assembly locks with over 45 of tilt, when gently moving the retractor.

    If operation is not as specified, replace the 3 point type rear seat belt assembly.

  1.  Install the 3 point type rear seat belt assembly on the retractor side with the bolt.

    Torque: Upper bolt 8.5 N*m (87 kgf*cm, 75 in.*lbf)
    Lower bolt 42 N*m (430 kgf*cm, 31 ft.*lbf)

INSTALL 3 POINT TYPE REAR SEAT BELT ASSEMBLY

  1. Install the 3 point type rear seat belt assembly on the floor anchor side with the bolt.

    Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf)

  2.  Check the ELR lock.

NOTICE: The check should be performed with the assembly installed.

  1.  Check that the 3 point type rear seat belt assembly locks when pulling out the belt quickly when the 3 point type rear seat belt assembly is installed.

    If operation is not as specified, replace the belt 3 point type rear seat belt assembly.

  1.  Check the fastening function of the child restraint system.

NOTICE: The check should be performed with the assembly installed.

  1.  Check that the belt cannot be pulled out any more but can be rewound after the belt is fully pulled out.
  2.  Check that the belt can be pulled out and rewound after the belt is fully rewound.

    If operation is not as specified, replace the 3 point type rear seat belt assembly.

3. INSTALL NO. 1 REAR SEAT OUTER BELT ASSEMBLY (for 7-Passenger)

 INSTALL NO. 1 REAR SEAT OUTER BELT ASSEMBLY

HINT: Refer to the instructions for reassembly of the rear No. 1 seat assembly (for captain seat type).

  1. Check the degree of tilt when the No. 1 rear seat outer belt assembly begins to lock the ELR.
  1.  Check that the belt does not lock within 15 of tilt in all directions but that the belt locks with over 45 of tilt, when gently moving the retractor.

    If operation is not as specified, replace the No.

    1 rear seat outer belt assembly.

  1.  Install the No. 1 rear seat outer belt assembly with the bolt and nut.

    Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf)

  2.  Install the rear seat shoulder belt cover
  3.  Install the rear seatback board RH
  4.  Install the No. 1 rear seat outer belt assembly with the bolt.
  5.  Check the ELR lock.

NOTICE: The check should be performed with the assembly installed.

  1.  Check that the belt locks when pulling out the belt quickly when the belt is installed.

    If operation is not as specified, replace the No.

    1 rear seat outer belt assembly assembly.

 

  1. Check the fastening function of the child restraint system.

NOTICE: The check should be performed with the assembly installed.

  1.  Check that the belt cannot be pulled out any more but can be rewound after the belt is fully pulled out.
  2.  Check that the belt can be pulled out and rewound after the belt is fully rewound.

    If operation is not as specified, replace the No.

    1 rear seat outer belt assembly.

4. INSTALL REAR WINDOW SIDE GARNISH ASSEMBLY

5. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY

INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY

  1.  Engage the 16 clips to install the front quarter trim panel assembly.
  2.  Connect the courtesy light connectors.
  3.  Install the courtesy light.
  4.  Install the 2 package holder net hooks.
  5.  Install the No. 2 rear seat outer belt assembly on the floor anchor side with the bolt.

    Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf)

NOTICE: Do not make the anchor part run onto the protrusion part of the floor panel.

  1.  Install the floor anchor cover.
  2.  Check the ELR lock.

NOTICE: The check should be performed with the assembly installed.

6. INSTALL BACK DOOR SCUFF PLATE

7. INSTALL BACK DOOR WEATHERSTRIP

8. INSTALL REAR DOOR WEATHERSTRIP

9. INSTALL REAR DOOR SCUFF PLATE

Removal
1. REMOVE REAR DOOR SCUFF PLATE 2. REMOVE REAR DOOR WEATHERSTRIP 3. REMOVE BACK DOOR WEATHERSTRIP 4. REMOVE BACK DOOR SCUFF PLATE 5. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY  Remove t ...

Rear center seat inner belt assembly
COMPONENTS ...

Other materials:

Front door lock
INSPECTION 1. INSPECT FRONT DOOR W/ MOTOR LOCK ASSEMBLY LH  Apply battery voltage to the door lock and check operation of the motor. OK HINT: If the result is not as specified, replace the door lock assembly. Measure the resistance according to the value(s) in the table ...

Installation
1. INSTALL FRONT SUSPENSION ARM SUBASSEMBLY LOWER NO.1 LH (a) Install the front lower arm bush stopper to the front suspension arm sub-assembly lower No.1 LH. (b) Install the bolt and nut to the rear side of the front suspension arm sub-assembly lower No.1 LH. Torque: 206 N*m (2,100 kgf ...

Inspection
1. INSPECT BRAKE CYLINDER AND PISTON (a) Check the brake cylinder bore and front disc brake piston for rust or scoring. 2. INSPECT PAD LINING THICKNESS (a) Using a ruler, measure the pad lining thickness. Standard thickness: 12.0 mm (0.472 in.) Minimum thickness: 1.0 mm (0.039 in.) 3. ...

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