Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL FUEL INJECTOR ASSEMBLY

INSTALL FUEL INJECTOR ASSEMBLY

(a) Apply a light coat of spindle oil or gasoline to new Orings, and install them to each injector.

INSTALL FUEL INJECTOR ASSEMBLY

(b) Apply a light coat of spindle oil or gasoline where the fuel delivery pipe contacts the O-ring.

(c) Push the fuel injector while turning it to install the injector in the fuel delivery pipe.

(d) Position the fuel injector connector outward.

NOTICE:
  • Be careful not to twist the O-ring.
  • After installing the fuel injector, check that it turns smoothly. If not, reinstall it with a new O-ring.

INSTALL FUEL INJECTOR ASSEMBLY

(e) Install 6 new insulators to the intake manifold.

INSTALL FUEL INJECTOR ASSEMBLY

(f) Place the fuel delivery pipe which has the 6 fuel injectors installed to it in position on the intake manifold.

NOTICE: Be careful not to drop the fuel injectors when installing the fuel delivery pipe.

(g) Temporarily install the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.

NOTICE: After installing the fuel injectors, check that they turn smoothly. If not, reinstall the injectors with new O-rings.

(h) Tighten the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

INSTALL FUEL INJECTOR ASSEMBLY

(i) Connect the 6 fuel injector connectors.

2. CONNECT FUEL TUBE SUB-ASSEMBLY

CONNECT FUEL TUBE SUB-ASSEMBLY

(a) Push in the tube connector onto the pipe until the tube connector makes a "click" sound.

NOTICE:
  • Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
  • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

(b) Install the No. 2 fuel pipe clamp.

3. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

NOTICE: DO NOT apply oil to the bolts listed below:

INSTALL INTAKE AIR SURGE TANK ASSEMBLY

(a) Install a new gasket to the intake air surge tank assembly.

(b) Using a 5 mm hexagon socket wrench, install the 4 bolts. (*1) Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) (c) Install the intake air surge tank assembly with the 2 nuts and 2 bolts. (*2)

Torque: Nut 16 N*m (163 kgf*cm, 12 ft.*lbf) Bolt 21 N*m (214 kgf*cm, 15 ft.*lbf)

 INSTALL INTAKE AIR SURGE TANK ASSEMBLY

(d) Connect the connector.

INSTALL INTAKE AIR SURGE TANK ASSEMBLY

(e) Connect the union to check valve hose. (*1) (f) Connect the No. 1 ventilation hose. (*2)

INSTALL INTAKE AIR SURGE TANK ASSEMBLY

(g) Install the clamp and connect the throttle with motor body assembly connector. (*3) (h) Connect the vapor feed hose assembly. (*4) (i) Connect the 2 water by-pass hoses to the throttle with motor body assembly. (*5)

4. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

INSTALL AIR CLEANER CAP SUB-ASSEMBLY

(a) Install the 2 bolts and air cleaner cap sub-assembly.

INSTALL AIR CLEANER CAP SUB-ASSEMBLY

(b) Connect the No. 2 ventilation hose and air cleaner hose band.

(c) Connect the vacuum hose (EVAP) to the air cleaner hose.

(d) Connect the 3 vacuum hoses.

5. ADD ENGINE COOLANT (See page CO-7)

ADD ENGINE COOLANT (See page CO-7)

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 7. INSPECT FOR ENGINE COOLANT LEAK (See page CO-1) 8. INSTALL NO. 1 ENGINE UNDER COVER 9. INSPECT FOR FUEL LEAK (See page FU-7)

10. INSTALL V-BANK COVER SUB-ASSEMBLY (See page EM-63) 11. INSTALL COWL TOP PANEL SUB-ASSEMBLY OUTER FRONT

INSTALL COWL TOP PANEL SUB-ASSEMBLY OUTER FRONT

(a) Install the 7 bolts and the cowl top panel subassembly outer front.

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) (b) Connect the fuel pump resistor connector.

(c) Connect the wire harness clamp.

12. INSTALL NO. 1 COWL TOP TO COWL BRACE INNER

INSTALL NO. 1 COWL TOP TO COWL BRACE INNER

(a) Install the 2 bolts and the No.1 cowl top to cowl brace inner.

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

13. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (See page WW-6) 14. INSTALL FRONT WIPER ARM LH (See page WW-6) 15. INSTALL FRONT WIPER ARM RH (See page WW-7)

Inspection
1. INSPECT FUEL INJECTOR ASSEMBLYV (A) inspect the injector resistance. (1) Using an ohmmeter, measure the resistance between the terminals. Standard resistance If the resistance is not a ...

Fuel pressure pulsation damper
...

Other materials:

Diagnosis Circuit
DESCRIPTION DTC output mode is set by connecting terminals TC and CG of the DLC3. DTCs are displayed by blinking the SRS warning light. HINT:  When each warning light stays blinking, a ground short in the wiring of terminal TC of the DLC3 or an internal ground short in each ECU is ...

Short in Curtain Shield Squib RH Circuit
DTC B1160/83 Short in Curtain Shield Squib RH Circuit DESCRIPTION The curtain shield squib RH circuit consists of the center airbag sensor assembly and the curtain shield airbag assembly RH. The circuit instructs the SRS to deploy when deployment conditions are met. DTC B1160/83 is record ...

Absence of Registration Unit/ No Response for Connection Check/ Last Mode Error/ No Response Against ON / OFF Command/ Mode Status Error/ Slave Reset
DTC 01-D5 Absence of Registration Unit DTC 01-D8 No Response for Connection Check DTC 01-D9 Last Mode Error DTC 01-DA No Response Against ON / OFF Command DTC 01-DB Mode Status Error DTC 01-DE Slave Reset DESCRIPTION HINT:  *1: Even if no fault is present, this trouble code may b ...

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