Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL TRANSFER RH BEARING RETAINER OIL SEAL

INSTALL TRANSFER RH BEARING RETAINER OIL SEAL

(a) Using SST, install a new transfer RH bearing retainer oil seal to the transfer case at the position as show in the illustration.

SST 09223-46011

NOTICE: Do not install the oil seal obliquely

(b) Apply small amount of MP grease to the oil seal lip.

2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

HINT: (See page DS-17)

3. INSTALL FRONT WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)

4. ADD AUTOMATIC TRANSAXLE FLUID

5. INSTALL TRANSFER DRAIN PLUG

(a) Install the transfer drain plug with a new drain gasket.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

6. INSTALL NO. 1 TRANSFER CASE PLUG

(a) Add oil up 0 to 5 mm (0 to 0.20 in.) below the lower side of the plug hole.

Oil amount : 0.9 L (0.95 US qts, 0.71 lmp.qts)

HINT: When adding oil, pour it slowly.

(b) Install the No. 1 transfer case plug with a new No. 1 gasket.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

7. CHECK FOR EXHAUST GAS LEAK

8. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT: (See page SP-4)

9. CHECK ABS SPEED SENSOR SIGNAL

HINT: (See page BC-3)

Removal
1. DRAIN AUTOMATIC TRANSAXLE FLUID (See page AX-131) 2. REMOVE NO. 1 TRANSFER CASE PLUG (See page TF-8) 3. REMOVE TRANSFER DRAIN PLUG (a) Remove the transfer drain plug, gasket and bleed the dra ...

Transfer assembly
COMPONENTS ...

Other materials:

Diagnostic trouble code chart
1. DTCS FOR OCCUPANT CLASSIFICATION SYSTEM If a trouble code is displayed during the DTC check, check the circuit listed for the code in the table below (proceed to the page listed for that circuit). HINT: When DTC B1150/23 is detected as a result of troubleshooting for the airbag system, pe ...

Short to B+ in Front Passenger Side Squib 2nd Step Circuit
DTC B1188/56 Short to B+ in Front Passenger Side Squib 2nd Step Circuit DESCRIPTION The front passenger side squib 2nd step circuit consists of the center airbag sensor assembly and the front passenger airbag assembly. The circuit instructs the SRS to deploy when deployment conditions are m ...

DTC check / clear
1. CHECK DTC  Connect the intelligent tester to the DLC3.  Connect the intelligent tester to the Controller Area Network Vehicle Interface Module (CAN VIM). Then connect the CAN VIM to the Data Link Connector 3 (DLC3).  Turn the ignition switch to the ON posi ...

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