Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

(a) Coat the spline of the inboard joint shaft assembly with ATF.

(b) Align the shaft splines and install the drive shaft assembly with a brass bar and hammer.

NOTICE:

2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 2WD)

 INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 2WD)

(a) Using a screwdriver, install a new bearing bracket hole snap ring.

NOTICE: Do not damage the oil seal and boot.

(b) Install the bolt.

Torque: 32 N*m (330 kgf*cm, 24 ft.*lbf)

3. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 4WD)

HINT: Install the RH side using the same procedures as for the LH side.

NOTICE:

4. INSTALL FRONT AXLE ASSEMBLY LH

INSTALL FRONT AXLE ASSEMBLY LH

(a) Install the drive shaft assembly LH to the front axle assembly LH.

NOTICE:

5. INSTALL NO. 1 FRONT SUSPENSION ARM SUBASSEMBLY LOWER LH

 INSTALL NO. 1 FRONT SUSPENSION ARM SUBASSEMBLY LOWER LH

(a) Install the lower ball joint to the front suspension arm sub-assembly lower with the bolt and nuts.

Torque: 127 N*m (1,300 kgf*cm, 94 ft.*lbf)

6. INSTALL TIE ROD END SUB-ASSEMBLY LH

(a) Install the tie rod end to the steering knuckle with the nut.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) (b) Install a new cotter pin.

NOTICE: If the holes for the cotter pin are not aligned, tighten the nut up to 60° further.

7. INSTALL SPEED SENSOR FRONT LH

INSTALL SPEED SENSOR FRONT LH

(a) Install the speed sensor to the steering knuckle with the bolt.

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

NOTICE: Prevent foreign matter from adhering to the speed sensor.

 INSTALL SPEED SENSOR FRONT LH

(b) Install the flexible hose and the speed sensor to the shock absorber with the bolt and set the clip of sensor on knuckle.

Torque: 19 N*m (192 kgf*cm, 14 ft.*lbf)

NOTICE:

8. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

 INSTALL FRONT STABILIZER LINK ASSEMBLY LH

(a) Install the stabilizer link assembly LH with the nut.

Torque: 74 N*m (755 kgf*cm, 55 ft.*lbf)

HINT: If the ball joint turns together with nut. use a hexagon (6 mm) wrench to hold the stud.

9. INSTALL FRONT AXLE HUB LH NUT

INSTALL FRONT AXLE HUB LH NUT

(a) Using a socket wrench (30 mm), install a new axle hub LH nut.

Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf) (b) Using a chisel and hammer, stake the axle hub LH nut.

10. INSTALL FRONT WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)

11. ADD AUTOMATIC TRANSAXLE FLUID

HINT:

12. ADD TRANSFER OIL (for 4WD)

HINT: (See page TF-3)

13. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT: (See page SP-4)

14. CHECK ABS SPEED SENSOR SIGNAL

HINT:

Reassembly
1. INSTALL FRONT DRIVE SHAFT BEARING (a) Using SST and a press, install a new front drive shaft bearing. SST 09710-30021 (09710-03141), 09527-10011 NOTICE: Bearing should be completely instal ...

Rear drive shaft (for 4wd)
COMPONENTS ...

Other materials:

Air outlet control servo motor
ON-VEHICLE INSPECTION 1. INSPECT AIR OUTLET CONTROL SERVO MOTOR (a) Remove the air outlet control servo motor. (b) Connect the positive (+) lead from the battery to terminal 4 and negative (-) lead to terminal 5, then check that the lever turns to "DEF" position. (c) Connect ...

Inspection
1. INSPECT BRAKE CYLINDER AND PISTON (a) Check the brake cylinder bore and front disc brake piston for rust or scoring. 2. INSPECT PAD LINING THICKNESS (a) Using a ruler, measure the pad lining thickness. Standard thickness: 12.0 mm (0.472 in.) Minimum thickness: 1.0 mm (0.039 in.) 3. ...

Installation
1. INSTALL REAR NO. 1 SEAT ASSEMBLY LH  Place the seat in the cabin. NOTICE: Be careful not to damage the body.  Install the seat.  7-Passenger RH: Install the seat belt anchor plate with the bolt. Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)  Install the headrest. ...

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