Toyota RAV4 manuals

Toyota Sienna Service Manual: On-vehicle inspection

1. INSPECT BRAKE PEDAL HEIGHT

INSPECT BRAKE PEDAL HEIGHT

(a) Check the brake pedal height.

Pedal height from dash panel: 150.3 to 160.3 mm (5.917 to 6.311 in.)

NOTICE: Do not adjust the pedal height. Doing so by changing the push rod length will structurally change the pedal ratio.

2. CHECK AND ADJUST STOP LIGHT SWITCH

(a) Disconnect the stop light switch assembly connector from the stop light switch assembly.

(b) Turn the stop light switch assembly counterclockwise and remove the stop light switch assembly.

CHECK AND ADJUST STOP LIGHT SWITCH

(c) Insert the stop light switch assembly until the body hits the cushion.

NOTICE: When inserting the stop light switch assembly, support the pedal from behind so that the pedal is not pushed in.

CHECK AND ADJUST STOP LIGHT SWITCH

(d) Make a quarter turn clockwise to install the stop light switch assembly.

NOTICE:

Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) or less

(e) Connect the stop light switch connector to the stop light switch assembly.

(f) Check the protrusion of the rod.

Protrusion of the rod: 0.5 to 2.5mm (0.020 to 0.098 in.)

3. CHECK PEDAL FREE PLAY

CHECK PEDAL FREE PLAY

(a) Stop the engine and depress the brake pedal several times until there is no more vacuum left in the booster.

(b) Push in the pedal until the beginning of the resistance is felt. Measure the distance, as shown.

Pedal free play: 1 to 6 mm (0.04 to 0.24 in.)

4. CHECK PEDAL RESERVE DISTANCE

HECK PEDAL RESERVE DISTANCE

(a) Release the parking brake pedal.

With the engine running, depress the pedal and measure the pedal reserve distance, as shown.

Pedal reserve distance from asphalt sheet at 490 N (50 kgf, 110 lbf): More than 52 mm (2.0 in.)

HINT: If the distance is out of the specification, troubleshoot the brake system.

Brake pedal
Components ...

Removal
1. SEPARATE BATTERY NEGATIVE TERMINAL 2. REMOVE FRONT DOOR SCUFF PLATE LH 3. REMOVE COWL SIDE TRIM BOARD LH 4. REMOVE INSTRUMENT PANEL FINISH PANEL SUBASSEMBLY LOWER LH (a) Remove the 2 bolts and ...

Other materials:

Inspection
1. INSPECT FRONT DIFFERENTIAL (a) Using a dial indicator, measure the backlash of one pinion gear while holding the front differential side gear toward the case. Standard backlash: 0.05 - 0.20 mm (0.0020 - 0.0079 in.) NOTICE: Do not mount the surface of front differential case which cont ...

Installation
1. INSTALL CENTER REAR SEAT LAP TYPE BELT ASSEMBLY (for 8-Passenger) HINT: Refer to the instructions for reassembly of the rear No. 1 seat assembly (for center seat).  Install the center rear seat lap type belt assembly with the bolt. Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf) 2. IN ...

Inspection
1. INSPECT GARAGE DOOR OPENER  Press the switch and check that each red LED turns on. If one or more of the switches does not turn on the LED, confirm normal operation of the fuse and wire harness, then replace the garage door opener. 2. INSPECT GARAGE DOOR OPENER REGISTRATION ...

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