Toyota RAV4 manuals

Toyota Sienna Service Manual: On-vehicle inspection

1. CHECK RADIATOR RESERVOIR CAP SUBASSEMBLY

Check radiator reservoir cap subassembly

a) Measure the valve opening pressure.

(1) If there are water stains or foreign matter on rubber packings 1, 2 or 3, clean the part(s) with water and finger scouring.

(2) Check that rubber packings 1, 2 and 3 are not deformed, cracked or swollen.

(3) Check that rubber packings 3 and 4 are not stuck together.

(4) Apply engine coolant to rubber packings 2 and 3 before using the radiator cap tester.

(5) When using the cap tester, tilt it to 30° or more above the horizontal.

(6) Pump the cap tester several times, and check the maximum pressure*.

Pump speed: 1 pump per second

*: Even if the cap cannot maintain the maximum pressure, it is not a defect.

Check radiator reservoir cap subassembly

Judgment criterion

If the maximum pressure is less than the minimum standard value, replace the radiator reservoir cap sub-assembly.

Radiator
COMPONENTS ...

On-vehicle cleaning
1. INSPECT RADIATOR ASSEMBLY (a) Check that the radiator and condenser are not blocked with leaves, dirt, or insects. Clean the hose connections. If the fins are blocked, wash them with water or ...

Other materials:

Adjustment
HINT: On the RH side, use the same procedures as on the LH side. 1. INSPECT SLIDE DOOR PANEL SUB-ASSEMBLY LH Check that the clearance is within the standard range. Standard 2. ADJUST SLIDE DOOR PANEL SUB-ASSEMBLY LH Using the SST, horizontally and vertically adjust the ...

On-vehicle inspection
1. CONNECT INTELLIGENT TESTER (a) Connect the intelligent tester to the DLC3. (b) Start the engine and run at idle. (c) Select the ACTIVE TEST mode on the intelligent tester. HINT: Please refer to the intelligent tester operator's manual for further details. 2. INSPECT ACTUATOR MOTOR ...

Disassembly
1. INSPECT UNDERDRIVE PACK CLEARANCE HINT: (See page AX-262) 2. REMOVE UNDERDRIVE CLUTCH FLANGE NO.2 HOLE SNAP RING a) Using a screwdriver, remove the underdrive clutch flange No.2 snap ring. 3. REMOVE UNDERDRIVE CLUTCH DISC NO.1 (a) Remove the flange, 4 discs and 4 plates from the ...

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