Toyota RAV4 manuals

Toyota Sienna Service Manual: Operation flow

HINT:

Perform troubleshooting in accordance with the procedures below. The following is an outline of basic troubleshooting procedures. Confirm the troubleshooting procedures for the circuit you are working on before beginning troubleshooting.

  1. VEHICLE BROUGHT TO WORKSHOP

  1. CUSTOMER PROBLEM ANALYSIS
  1. Ask the customer about the conditions and environment when the problem occurred.

  1. INSPECT BATTERY VOLTAGE

Standard voltage: 11 to 14 V If the voltage is below 11 V, recharge or replace the battery before proceeding.

  1. SYMPTOM CONFIRMATION AND DTC (AND FREEZE FRAME DATA) CHECK

(a) Visually check the wire harnesses, connectors and fuses for open and short circuits.

(b) Warm up the engine to the normal operating temperature.

(c) Confirm the problem symptoms and conditions, and check for DTCs

Result

Go to step 6
  1. DTC CHART
  1. Check the results obtained in step 4. Then find the output DTC in the DTC chart. Look at the "Trouble Area" column for a list of potentially malfunctioning circuits and / or parts.

Go to step 7
  1. PROBLEM SYMPTOMS CHART

(a) Check the results obtained in step 4. Then find the problem symptoms in the problem symptoms table. Look at the "Suspected Area" column for a list of potentially malfunctioning circuits and / or parts.

  1. CIRCUIT INSPECTION OR PARTS INSPECTION

(a) Identify the malfunctioning circuit or part.

  1. ADJUST, REPAIR OR REPLACE

(a) Adjust, repair or replace the malfunctioning circuit or parts.

  1. CONFIRMATION TEST

(a) After the adjustment, repairs or replacement, confirm that the malfunction no longer exists. If the malfunction does not reoccur, perform a confirmation test under the same conditions and in the same environment as when the malfunction occurred the first time.

END
How to proceed with troubleshooting
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Customer problem analysis
HINT: In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand w ...

Other materials:

Disassembly
1. REMOVE AIR REFINER ELEMENT (a) Release the 2 claw fittings and remove the air filter sub-assembly. (b) Remove the air refiner element from the air filter cover plate. 2. REMOVE COOLING UNIT DAMPER SERVO SUBASSEMBLY (a) Remove the 3 screws and the cooling unit damper servo sub-a ...

Transfer oil
ON-VEHICLE INSPECTION 1. INSPECT TRANSFER OIL (a) Remove the No. 1 plug and gasket. (b) Check the oil level is within 0 - 5 mm (0 - 0.20 in.) below the lowest end of the hole for No. 1 plug. NOTICE: When changing oil, recheck the oil level after driving. Excessively large or small ...

Diagnostic trouble code chart
If a malfunction code is displayed during the DTC check, check the circuit listed for that code in the chart below (Proceed to the page given for that circuit). MULTIPLEX COMMUNICATION SYSTEM DTC Code Detection Item Trouble Area B1200 MPX Body ECU Stop ...

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