Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT

HINT: Before install the boot, wrap the spline of the outboard joint shaft with vinyl tape to prevent the boot from bearing damaged.

INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT

(a) Install new outboard joint boot, 2 outboard joint boot clamps, 2 inboard joint boot clamps and inboard joint boot.

(b) Make sure that the 2 boots are on the shaft groove.

2. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

(a) Hold the drive shaft lightly in a soft vise.

(b) Install the 2 outboard joint boot clamps to the boot.

HINT: Before install the clamps, pack the outboard joint and boot with grease in the boot kit.

Grease capacity: 90 to 110 g (3.2 to 3.9 oz.)

(c) Place SST onto the 2 outboard joint boot clamps.

SST 09521-24010

(d) Tighten the SST so that the 2 outboard joint boot clamps is pinched.

NOTICE: Do not overtighten the SST.

INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

(e) Using a SST, measure the clearance of the 2 outboard joint boot clamps.

SST 09240-00020 Clearance: 1.2 to 4.0 mm (0.047 to 0.157 in.)

NOTICE: When the measured value is greater than the specified value, retighten the clamp.

3. INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(a) Through a new inboard joint boot, 2 new inboard joint clamps and cage.

(b) Align the matchmarks, using a brass bar and a hammer, install the inner race.

INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(c) Using a snap ring expander, install a new rear drive shaft snap ring.

INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(d) Align the matchmarks, install the cage to the inner race.

(e) Install the 6 balls with grease to the inner race.

(f) Pack the inboard joint shaft and boot with grease in the boot kit.

Grease capacity: 130 to 150 g (4.6 to 5.3 oz.)

INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(g) Align the matchmarks, install the inboard joint assembly to the outboard joint shaft assembly.

(h) Install the clip.

4. INSTALL REAR DRIVE SHAFT INBOARD JOIN BOOT

(a) Install the inboard joint boot to the rear drive shaft inboard joint.

5. INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

 INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

(a) Using a screwdriver, install the No. 2 rear drive shaft inboard joint boot clamp.

(b) Install the inboard joint boot clamp by the same procedures as the No. 2 rear drive shaft inboard joint boot clamp.

Inspection
1. INSPECT REAR DRIVE SHAFT ASSEMBLY LH (a) Check that there is no remarkable play in the radial direction of the outboard joint. (b) Check that the inboard joint slides smoothly in the thru ...

Installation
1. INSTALL REAR DRIVE SHAFT ASSEMBLY LH (a) Install the drive shaft to the axle carrier. NOTICE: Be careful not to damage the boot and ABS speed sensor rotor to the drive shaft and oil seal o ...

Other materials:

Removal
1. REMOVE REAR DOOR SCUFF PLATE LH 2. REMOVE REAR DOOR WEATHERSTRIP LH 3. REMOVE BACK DOOR WEATHERSTRIP 4. REMOVE BACK DOOR SCUFF PLATE 5. REMOVE QUARTER TRIM FRONT PANEL ASSEMBLY LH 6. REMOVE POWER POINT SOCKET ASSEMBLY  Release the 2 claw fittings and remove the power point soc ...

Brake
GENERAL MAINTENANCE 1. INSPECT BRAKE LINE PIPES AND HOSES HINT: Check the entire circumference and length of the brake hoses using a mirror as required in a well-lighted area. Turn the front wheels fully right or left before checking the front brakes. (a) Check all the brake lines and h ...

Installation
1. INSTALL YAW RATE AND DECELERATION SENSOR (a) Connect the yawrate sensor connector. (b) Install the yawrate sensor with the 2 bolts. Torque: 13 N*m (136 kgf*cm, 10 ft.*lbf) 2. INSTALL COWL SIDE TRIM BOARD RH (a) Install the nut with the cowl side trim board plate RH. 3. INSTALL FRONT ...

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