Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL BRAKE PEDAL PAD

(a) Install the brake pedal pad to the brake pedal subassembly.

2. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to inside surface of 2 new push rod bushes.

(b) Install the 2 new push rod bushes.

(c) Install the 2 push rod pins with the 2 plate to the brake pedal.

(d) Using needle-nose pliers, install the 2 new E-rings to the 2 push rod pins.

NOTICE: Install the E-ring securely to the grooves of the push rod pin.

3. INSTALL BRAKE PEDAL BUSH

(a) Apply lithium soap base glycol grease to inside surface of 4 new brake pedal bushes.

(b) Install the 4 brake pedal bushes to the brake pedal.

4. INSTALL BRAKE PEDAL SHAFT COLLAR

(a) Apply the lithium soap base glycol grease to inside surface of 2 brake pedal shaft collars.

(b) Install the 2 brake pedal shaft collars to the brake pedal.

5. INSTALL BRAKE PEDAL

(a) Install the 2 brake pedal shafts, 2 nuts, brake pedal and brake pedal bracket No. 3 to the brake pedal support sub-assembly.

6. INSTALL STOP LIGHT SWITCH CUSHION

(a) Install the stop light switch cushion to the brake pedal sub-assembly.

7. INSTALL STOP LIGHT SWITCH ASSEMBLY

(a) Install the stop light switch mounting adjuster to the brake pedal support sub-assembly.

(b) Install the stop light switch assembly until the body hits the cushion.

(c) Make a quarter turn clockwise to install the stop light switch assembly.

NOTICE: The turning torque for installing the stop light switch assembly.

Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) or less

HINT: Due to the inverse screw structure, if the stop light switch assembly is turned clockwise, the stop light switch assembly moves in the direction to be pulled out.

Disassembly
1. REMOVE STOP LIGHT SWITCH ASSEMBLY (a) Turn the stop light switch assembly counterclockwise and remove the stop light switch assembly. (b) Remove the stop light switch mounting adjuster from ...

Installation
1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (a) Install the brake pedal support sub-assembly with the 4 nuts. Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf) (b) Install the clip and clevis pin to the b ...

Other materials:

DTC check / clear
1. DTC CHECK (USING SST CHECK WIRE) Check the DTCs (Present trouble code).  Turn the ignition switch ON, and wait for approximately 60 seconds.  Using SST, connect terminals TC and CG of the DLC3. SST 09843-18040 NOTICE: Connect the terminals to the correct positi ...

Reassembly
1. INSTALL REAR DIFFERENTIAL PINION SHAFT (a) Install the 2 thrust washers to the 2 side gears. (b) Install the 2 side gears, 2 differential pinion gears, 2 differential pinion thrust washers and differential pinion shaft to the differential case. HINT: Align the holes of the differentia ...

Inspection
1. INSPECT TIRE PRESSURE WARNING RESET SWITCH (a) Remove the tire pressure warning reset switch. (b) Measure the resistance between terminals 1 and 2 of the tire pressure warning reset switch when the tire pressure warning switch is ON and OFF. Standard resistance If the result is not as ...

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