Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL BRAKE PEDAL PAD

(a) Install the brake pedal pad to the brake pedal subassembly.

2. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to inside surface of 2 new push rod bushes.

(b) Install the 2 new push rod bushes.

(c) Install the 2 push rod pins with the 2 plate to the brake pedal.

(d) Using needle-nose pliers, install the 2 new E-rings to the 2 push rod pins.

NOTICE: Install the E-ring securely to the grooves of the push rod pin.

3. INSTALL BRAKE PEDAL BUSH

(a) Apply lithium soap base glycol grease to inside surface of 4 new brake pedal bushes.

(b) Install the 4 brake pedal bushes to the brake pedal.

4. INSTALL BRAKE PEDAL SHAFT COLLAR

(a) Apply the lithium soap base glycol grease to inside surface of 2 brake pedal shaft collars.

(b) Install the 2 brake pedal shaft collars to the brake pedal.

5. INSTALL BRAKE PEDAL

(a) Install the 2 brake pedal shafts, 2 nuts, brake pedal and brake pedal bracket No. 3 to the brake pedal support sub-assembly.

6. INSTALL STOP LIGHT SWITCH CUSHION

(a) Install the stop light switch cushion to the brake pedal sub-assembly.

7. INSTALL STOP LIGHT SWITCH ASSEMBLY

(a) Install the stop light switch mounting adjuster to the brake pedal support sub-assembly.

(b) Install the stop light switch assembly until the body hits the cushion.

(c) Make a quarter turn clockwise to install the stop light switch assembly.

NOTICE: The turning torque for installing the stop light switch assembly.

Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) or less

HINT: Due to the inverse screw structure, if the stop light switch assembly is turned clockwise, the stop light switch assembly moves in the direction to be pulled out.

Disassembly
1. REMOVE STOP LIGHT SWITCH ASSEMBLY (a) Turn the stop light switch assembly counterclockwise and remove the stop light switch assembly. (b) Remove the stop light switch mounting adjuster from ...

Installation
1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (a) Install the brake pedal support sub-assembly with the 4 nuts. Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf) (b) Install the clip and clevis pin to the b ...

Other materials:

Diagnostic trouble code chart
1. DTCS FOR AIRBAG SYSTEM If a malfunction code is displayed during the DTC check, check the circuit listed for the code in the table below (Proceed to the page listed for that circuit). HINT:  When the SRS warning light remains on and the DTC output is the normal system code, a volta ...

Data list / active test
1. READ DATA LIST HINT: Using the DATA LIST displayed on the intelligent tester, you can read the value of the switch, sensor, actuator, etc. without parts removal. Reading the DATA LIST as the first step in troubleshooting is one way to shorten the labor time.  Connect the intelligen ...

Compressor Solenoid Circuit
DESCRIPTION In this circuit, the compressor receives a refrigerant compression demand signal from the A/C amplifier. Based on this signal, the compressor changes the amount of compressor output. WIRING DIAGRAM INSPECTION PROCEDURE 1 INSPECT A/C COMPRESSOR (a) Disconnect the A/C com ...

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