Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL BRAKE PEDAL PAD

(a) Install the brake pedal pad to the brake pedal subassembly.

2. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to inside surface of 2 new push rod bushes.

(b) Install the 2 new push rod bushes.

(c) Install the 2 push rod pins with the 2 plate to the brake pedal.

(d) Using needle-nose pliers, install the 2 new E-rings to the 2 push rod pins.

NOTICE: Install the E-ring securely to the grooves of the push rod pin.

3. INSTALL BRAKE PEDAL BUSH

(a) Apply lithium soap base glycol grease to inside surface of 4 new brake pedal bushes.

(b) Install the 4 brake pedal bushes to the brake pedal.

4. INSTALL BRAKE PEDAL SHAFT COLLAR

(a) Apply the lithium soap base glycol grease to inside surface of 2 brake pedal shaft collars.

(b) Install the 2 brake pedal shaft collars to the brake pedal.

5. INSTALL BRAKE PEDAL

(a) Install the 2 brake pedal shafts, 2 nuts, brake pedal and brake pedal bracket No. 3 to the brake pedal support sub-assembly.

6. INSTALL STOP LIGHT SWITCH CUSHION

(a) Install the stop light switch cushion to the brake pedal sub-assembly.

7. INSTALL STOP LIGHT SWITCH ASSEMBLY

(a) Install the stop light switch mounting adjuster to the brake pedal support sub-assembly.

(b) Install the stop light switch assembly until the body hits the cushion.

(c) Make a quarter turn clockwise to install the stop light switch assembly.

NOTICE: The turning torque for installing the stop light switch assembly.

Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf) or less

HINT: Due to the inverse screw structure, if the stop light switch assembly is turned clockwise, the stop light switch assembly moves in the direction to be pulled out.

Disassembly
1. REMOVE STOP LIGHT SWITCH ASSEMBLY (a) Turn the stop light switch assembly counterclockwise and remove the stop light switch assembly. (b) Remove the stop light switch mounting adjuster from ...

Installation
1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (a) Install the brake pedal support sub-assembly with the 4 nuts. Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf) (b) Install the clip and clevis pin to the b ...

Other materials:

CD-ROM Abnormal/ CD-ROM Abnormal
DTC 62-43 CD-ROM Abnormal DTC 63-43 CD-ROM Abnormal DESCRIPTION DTC No. DTC Detecting Condition Trouble Area 62-43 CD-ROM operation is abnormal CD Radio receiver 63-43 CD-ROM operation is abnormal INSPECTION PROCEDURE HIN ...

Installation
1. INSTALL SPARK PLUG (a) Install the 6 spark plugs. Torque: 18 N*m (183 kgf*cm, 13 ft.*lbf) 2. INSTALL IGNITION COIL ASSEMBLY (a) Install the 6 ignition coils with the 6 bolts. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) (b) Connect the 6 ignition coil connectors. 3. INSTALL NO. 1 SUR ...

Before refueling the vehicle
Close all the doors and windows, and turn the engine switch to the “LOCK” position (vehicles without a smart key system) or off (vehicles with a smart key system). Confirm the type of fuel. Fuel type Fuel tank opening for unleaded gasoline To help prevent incorrect fueling, your ve ...

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