Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

(a) Apply lithium soap base glycol grease to the 2 brake master cylinder union grommets and install them to the brake master less reservoir tank cylinder subassembly.

(b) Using a pin punch (φ 5 mm) and hammer, install the master cylinder union with the pin.

(c) Install the 2 new O-rings.

(d) Install the brake master less reservoir tank cylinder sub-assembly with the 2 nuts and, 2 bolts.

Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)

INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

NOTICE: When the diameter converting unit and master cylinder are connected, install the No. 3 piston with no looseness.

INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

(e) Using SST, install the brake tube to the brake master cylinder.

SST 09023-00101 Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)

(f) Install the new O-ring.

Disassembly
1. REMOVE BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY (a) Using soft jaws on the vise, hold the brake master cylinder in a vise through aluminum plates. (b) Using a screwdriver, re ...

Installation
1. INSTALL BRAKE MASTER CYLINDER (a) Install the brake master cylinder with the 2 nuts. Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf) (b) Slide the clip and connect the brake master cylinder reserv ...

Other materials:

Installation
1. INSTALL REAR NO. 1 SEAT ASSEMBLY CENTER  Place the seat in the cabin. NOTICE: Be careful not to damage the body.  Install the rear seat.  Install the seat belt anchor plate with the bolt. Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)  Install the headrest.   ...

Check component status
(a) Compare the test value with the minimum test limit (MIN LIMIT) and maximum test limit (MAX LIMIT). (b) If the test value is between the minimum test limit and maximum test limit, the component is functioning normally. If not, the component is malfunctioning. The test value is usually sign ...

DTC check / clear
1. CHECK DTC (USING INTELLIGENT TESTER)  Checking DTCs.  Connect the intelligent tester to the DLC3.  Turn the ignition switch ON. Read DTCs by following the prompts on the tester screen. HINT: Refer to the intelligent tester operator's manual for further deta ...

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