Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

(a) Apply lithium soap base glycol grease to the 2 brake master cylinder union grommets and install them to the brake master less reservoir tank cylinder subassembly.

(b) Using a pin punch (φ 5 mm) and hammer, install the master cylinder union with the pin.

(c) Install the 2 new O-rings.

(d) Install the brake master less reservoir tank cylinder sub-assembly with the 2 nuts and, 2 bolts.

Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)

INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

NOTICE: When the diameter converting unit and master cylinder are connected, install the No. 3 piston with no looseness.

INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

(e) Using SST, install the brake tube to the brake master cylinder.

SST 09023-00101 Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)

(f) Install the new O-ring.

Disassembly
1. REMOVE BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY (a) Using soft jaws on the vise, hold the brake master cylinder in a vise through aluminum plates. (b) Using a screwdriver, re ...

Installation
1. INSTALL BRAKE MASTER CYLINDER (a) Install the brake master cylinder with the 2 nuts. Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf) (b) Slide the clip and connect the brake master cylinder reserv ...

Other materials:

Disassembly
1. REMOVE REAR NO. 2 SEAT COVER BEZEL  Remove the 5 screws.  Disengage the 5 claws and remove the rear No. 2 seat cover bezel. 2. REMOVE REAR SEAT RECLINING COVER LH  Remove the 2 screws.  Disengage the claw and remove the rear seat reclining cover LH. ...

Removal
1. REMOVE REAR DOOR WINDOW FRAME MOULDING Remove the screw. Using a heat light, heat the rear door window frame moulding between 40 to 60 C (104 to 140 F). NOTICE: Do not heat the rear door window frame moulding excessively. Slide the rear door window frame moulding upward to r ...

Diagnostic trouble code chart
1. DTCS FOR OCCUPANT CLASSIFICATION SYSTEM If a trouble code is displayed during the DTC check, check the circuit listed for the code in the table below (proceed to the page listed for that circuit). HINT: When DTC B1150/23 is detected as a result of troubleshooting for the airbag system, pe ...

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