Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL REAR DOOR WIRE SUB-ASSEMBLY LH

 INSTALL REAR DOOR WIRE SUB-ASSEMBLY LH

  1. Install the wire.

    NOTICE: When installing the wire, push the areas where the clips are installed in order to prevent damage and deformation.

  2. Install the 2 screws

2. INSTALL REAR DOOR LOCK ASSEMBLY LH

INSTALL REAR DOOR LOCK ASSEMBLY LH

  1. Apply MP grease to the sliding and rotating areas of the lock.
  2. Apply adhesive to the threads of the screws.

    Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent

  3. Install the lock to the door panel with the 3 screws.

    Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

  4. Connect the cable.

3. INSTALL SLIDE DOOR LOCK ASSEMBLY FRONT LH

INSTALL SLIDE DOOR LOCK ASSEMBLY FRONT LH

  1. Apply MP grease to the sliding and rotating areas of the lock.
  2. Apply adhesive to the threads of the screws.

    Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent

  3. Install the lock front to the door panel with the 3 screws.

    Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

  4. Connect the 2 cables.

4. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

  1. Apply MP grease to the sliding and rotating parts of the outside handle frame.
  2. Slide the outside handle frame in the direction indicated by the arrow mark in the illustration.
  3. Using a torx socket wrench (T30), install the outside handle frame with the screw.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) NOTICE: Insert a cover between the nut and the door panel.

  4. Install the open rod.

5. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

 INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

  1. Install the outside handle pads front and rear.
  2. Pushing the outside handle in the direction indicated by the arrow mark in the illustration, install the outside handle.

NOTICE: If the release plate is not pulled and held when installing the outside handle, it will strike against with the outside handle and become damaged.

6. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH

INSTALL REAR DOOR OUTSIDE HANDLE COVER LH

  1. Using a torx socket wrench (T30), install the outside handle cover with the screw.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

  2. Install the hole plug.

7. INSTALL REAR DOOR STIFFENER CUSHION LH

INSTALL REAR DOOR STIFFENER CUSHION LH

  1. Install the 2 grommets and 2 clips.
  2. Install the stiffener cushion with the clip and 2 screws.

8. INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. Temporarily install the window frame rear lower with the nut.
  2. Move the window frame rear lower in the direction indicated by the arrow mark in the illustration.

INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. Apply MP grease to the sliding and rotating areas of the window regulator.
  2. Install the window regulator with the 4 bolts.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

  3. Install the half stop control lever and door lock control bellcrank.

INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. Install the power window regulator motor with the 3 screws.

    Torque: 5.5 N*m (58 kgf*cm, 49 in.*lbf)

INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. Apply MP grease to the sliding and rotating areas of the lock remote control.
  2. Install the lock remote control with the 3 bolts.

    Torque: 5.5 N*m (58 kgf*cm, 49 in.*lbf)

INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. Apply MP grease to the sliding and rotating areas of the lock actuator.
  2. Install the lock actuator with 2 screws.

    Torque: 5.5 N*m (58 kgf*cm, 49 in.*lbf)

INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. Install the attachment control with the 8 bolts.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. Install the inside handle with the 2 screws and bolt.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

  2. Install the control cables and the wires.

INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

9. INSTALL SLIDE DOOR WINDOW ASSEMBLY LH

INSTALL SLIDE DOOR WINDOW ASSEMBLY LH

  1. Open the door glass until the bolts appear in the service holes.
  2. Install the window with the 2 bolts.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

  3. Install the hole plug.

INSTALL SLIDE DOOR WINDOW ASSEMBLY LH

  1. Put the window frame rear lower in the original position and tighten the nut.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

  2. Install the bolt.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

INSTALL SLIDE DOOR WINDOW ASSEMBLY LH

  1. Install the window frame with the bolt.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

  2. Install the glass run.
Reassembly
1. INSTALL REAR DOOR WIRE SUB-ASSEMBLY LH Install the wire. NOTICE: When installing the wire, push the areas where the clips are installed in order to prevent damage and deformation. ...

Installation
1. INSTALL SLIDE DOOR ROLLER ASSEMBLY UPPER Apply MP grease to the rotating areas of the roller. Install the roller with the 2 bolts. Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf) 2. INSTALL ...

Other materials:

Inspection
1. INSPECT SHOCK ABSORBER ASSEMBLY FRONT LH (a) Compress and extend the shock absorber rod and check that there is no unusual resistance or unusual sound during operation. If there is any abnormality, replace the shock absorber assembly front LH with a new one. NOTICE: When disposing of ...

Crankshaft position sensor
Components Removal 1. Remove compressor and magnetic clutch HINT: (See page AC-227 ) 2. REMOVE CRANKSHAFT POSITION SENSOR (a) Disconnect the crankshaft position sensor connector. (b) Remove the bolt, and then remove the crankshaft position sensor. INSPECTION 1. INSPECT CRANKSHAFT ...

Removal
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. DRAIN ENGINE COOLANT 3. REMOVE FRONT WIPER ARM HEAD CAP (See page WW-4) 4. REMOVE FRONT WIPER ARM RH (See page WW-4) 5. REMOVE FRONT WIPER ARM LH (See page WW-4) 6. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY (See page WW-4) 7. REMOVE ...

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