Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL POWER SLIDE DOOR TOUCH SENSOR LH

INSTALL POWER SLIDE DOOR TOUCH SENSOR LH

  1. Install the touch sensor with the 4 screws.
  2. Connect the connector.
  3. Fix the wire harness inside the door panel with the clip.

2. INSTALL REAR DOOR WIRE SUB-ASSEMBLY LH

INSTALL REAR DOOR WIRE SUB-ASSEMBLY LH

  1. Install the wire.

    NOTICE: When installing the wire, push the areas where the clips are installed in order to prevent damage and deformation. (b) Install the 2 screws.

  2. Install the 2 screws.

3. REMOVE POWER SLIDE DOOR LOCK ASSEMBLY LH

REMOVE POWER SLIDE DOOR LOCK ASSEMBLY LH

  1. Apply MP grease to the sliding and rotating areas of the lock.
  2. Apply adhesive to the threads of the 3 screws.

    Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent

  3. Using a torx socket wrench (T30), install the lock to the door panel with the 3 screws.

    Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

  4. Install the bolt.

    Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

  5. Connect the connector and cable.

4. INSTALL SLIDE DOOR LOCK ASSEMBLY FRONT LH

 INSTALL SLIDE DOOR LOCK ASSEMBLY FRONT LH

  1. Apply MP grease to the sliding and rotating areas of the lock.
  2. Apply adhesive to the threads of the 3 screws.

    Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent

  3. Using a torx socket wrench (T30), install the lock to the door panel with the 3 screws.

    Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

  4. Connect the 2 cables.

5. INSTALL REAR DOOR STIFFENER CUSHION LH

INSTALL REAR DOOR STIFFENER CUSHION LH

  1. Install the 2 grommets and 2 clips.
  2. Install the stiffener cushion with the clip and 2 screws

6. INSTALL POWER SLIDE DOOR CONTROL MOTOR AND CLUTCH

INSTALL POWER SLIDE DOOR CONTROL MOTOR AND CLUTCH

  1. Tighten the 4 bolts on the lower part of the control motor and clutch.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

  2. Fix the wires with the 2 clips respectively.
  3. RH side: Tighten the bolt indicated by the arrow in the illustration together with the earth wire.

INSTALL POWER SLIDE DOOR CONTROL MOTOR AND CLUTCH

  1. Tighten the 3 bolts on the upper part of the control motor and clutch.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

7. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

  1. Apply MP grease to the sliding and rotating areas of the frame.
  2. Slide the outside handle frame in the indicated by the arrow mark in the illustration.
  3. Using a torx socket wrench (T30), install the frame with the screw as shown in the illustration.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) NOTICE: Insert a cover between the nut and door panel.

  4. Install the open rod.

8. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

  1. Install the outside handle pads front and rear.
  2. Pushing the handle in the direction indicated by the arrow mark in the illustration, install the handle.

NOTICE: If the release plate is not pulled and held when installing the outside handle, it will strike against with the outside handle and become damaged.

9. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH

INSTALL REAR DOOR OUTSIDE HANDLE COVER LH

  1. Using a torx socket wrench (T30), install the outside handle cover with the screw.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

  2. Install the outside handle hole cover.

10. INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

 INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. Temporarily install the window frame rear lower with the nut.
  2. Move the window frame rear lower in the direction indicated by the arrow mark in the illustration.

 INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. Apply MP grease to the sliding and rotating areas of the window regulator.
  2. Install the window regulator with the 4 bolts.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

  3. Install the half stop control lever and door lock control bellcrank.

 INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. Install the power window regulator motor with the 3 screws.

    Torque: 5.5 N*m (58 kgf*cm, 49 in.*lbf)

 INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. Apply MP grease to the sliding and rotating areas of the door lock remote control.
  2. Install the lock remote control with the 3 bolts.

    Torque: 5.5 N*m (58 kgf*cm, 49 in.*lbf)

 INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. Install the lock release motor with the 2 screws.

    Torque: 5.5 N*m (58 kgf*cm, 49 in.*lbf)

  2. Install the control rod.

 INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. Install the lock actuator with the 2 screws.

    Torque: 5.5 N*m (58 kgf*cm, 49 in.*lbf)

  2. Install the control rod.

 INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. LH side: Install the attachment control with the 8 bolts.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

  2. RH side: Install the attachment control with the 6 bolts.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

  3. RH side: Tighten the 2 bolts indicated by the arrow together with the earth wire.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

 INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

  1. Install the inside handle with the 2 screws and bolt.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

  2. Install the control rod.
  3. Install the control cables and the wires.

 INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

 INSTALL SLIDE DOOR ATTACHMENT CONTROL LH

11. INSTALL SLIDE DOOR WINDOW ASSEMBLY LH

INSTALL SLIDE DOOR WINDOW ASSEMBLY LH

  1. Open the door glass until the bolts appear in the service holes.
  2. Install the window with the 2 bolts.
  3. Install the hole plug.

INSTALL SLIDE DOOR WINDOW ASSEMBLY LH

  1. Put the window frame rear lower in the original position and tighten the nut.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

  2. Install the bolt.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

INSTALL SLIDE DOOR WINDOW ASSEMBLY LH

  1. Install the window frame with the bolt.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

  2. Install the glass run.
Adjustment
HINT: On the RH side, use the same procedures as on the LH side. 1. INSPECT SLIDE DOOR PANEL SUB-ASSEMBLY LH Check that the clearance is within the standard range. Standard 2. ADJUST ...

Installation
1. INSTALL SLIDE DOOR ROLLER ASSEMBLY UPPER Apply MP grease to the rotating area of the roller. Install the roller with the 2 bolts. Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf) 2. INSTALL S ...

Other materials:

Removal
HINT: Don't use the dropped or damaged yawrate sensor Free from the foreign matters between yaerate sensor bracket and body. Make sure the sensor direction. 1. REMOVE FRONT SEAT ASSEMBLY RH HINT: See page SE-40. 2. REMOVE FRONT DOOR SCUFF PLATE RH 3. REMOVE COWL SIDE TRIM BOARD RH ...

Route cannot be Calculated
INSPECTION PROCEDURE 1 CHECK MAP DISC Check that the map disc is not deformed or cracked. OK: No deformations or cracks on map disc. 2 SET DESTINATION Set another destination and check if the system can calculate the route correctly. OK: Route can be correctly calculated. NO ...

Installation
1. INSTALL FUEL INJECTOR ASSEMBLY (a) Apply a light coat of spindle oil or gasoline to new Orings, and install them to each injector. (b) Apply a light coat of spindle oil or gasoline where the fuel delivery pipe contacts the O-ring. (c) Push the fuel injector while turning it to inst ...

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