Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL FRONT DRIVE SHAFT BEARING

INSTALL FRONT DRIVE SHAFT BEARING

(a) Using SST and a press, install a new front drive shaft bearing.

SST 09710-30021 (09710-03141), 09527-10011

NOTICE: Bearing should be completely installed.

2. INSTALL FRONT DRIVE SHAFT RH HOLE SNAP RING

INSTALL FRONT DRIVE SHAFT RH HOLE SNAP RING

(a) Using a snap ring expander, install a new front drive shaft RH hole snap ring.

3. INSTALL FRONT DRIVE SHAFT DUST COVER

INSTALL FRONT DRIVE SHAFT DUST COVER

(a) Using SST and a press, install a new drive shaft dust cover until the distance from the tip of the center drive shaft to the drive shaft dust cover meets the specification, as shown in the illustration.

SST 09726-40010, 09527-10011 Distance (A): 26.8 to 27.4 mm (1.0551 to 1.0787 in.)

4. INSTALL FRONT DRIVE SHAFT DUST COVER RH (for 2WD)

INSTALL FRONT DRIVE SHAFT DUST COVER RH (for 2WD)

(a) Using SST and a press, install a new drive shaft dust cover RH until the distance from the tip of the center drive shaft to the drive shaft dust cover RH meets the specification, as shown in the illustration.

SST 09527-10011 Distance: 109.5 mm (4.311 in.)

NOTICE:

5. INSTALL FRONT DRIVE SHAFT DUST COVER RH (for 4WD)

INSTALL FRONT DRIVE SHAFT DUST COVER RH (for 4WD)

(a) Using SST and a press, install a new drive shaft dust cover RH.

SST 09527-10011

NOTICE:

6. INSTALL FRONT DRIVE SHAFT DUST COVER LH

INSTALL FRONT DRIVE SHAFT DUST COVER LH

(a) Using SST and a press, install a new drive shaft dust cover LH.

SST 09527-10011

NOTICE:

7. INSTALL FRONT DRIVE SHAFT LH HOLE SNAP RING

(a) Install a new hole snap ring to the inboard joint shaft assembly.

8. INSTALL OUTBOARD JOINT BOOT

HINT: Before installing the boots, wrap the spline of the drive shaft with vinyl tape to prevent the boots from being damaged.

INSTALL OUTBOARD JOINT BOOT

(a) Install new parts to the outboard joint shaft assembly in the following order.

(1) Outboard joint boot No. 2 clamp (A) (2) Outboard joint boot (B) (3) Outboard joint boot clamp (C) (b) Pack the outboard joint shaft and boot with grease

9. INSTALL OUTBOARD JOINT BOOT NO. 2 CLAMP

(a) Hold the outboard joint shaft assembly between aluminium plates in a vise.

NOTICE: Do not overtighten the vise.

(b) Install the outboard joint boot No. 2 clamp onto the boot.

(c) Place SST onto the outboard joint boot No. 2 clamp.

SST 09521-24010

(d) Tighten the SST so that the outboard joint boot No.

2 clamp is pinched.

SST 09521-24010

INSTALL OUTBOARD JOINT BOOT NO. 2 CLAMP

NOTICE: Do not overtighten the SST.

INSTALL OUTBOARD JOINT BOOT NO. 2 CLAMP

(e) Using SST, measure the clearance of the outboard joint boot No. 2 clamp.

SST 09240-00020 Clearance: 0.8 mm (0.031 in.) or less

NOTICE: When the measured value is greater than the specified value, retighten the clamp.

10. INSTALL OUTBOARD JOINT BOOT CLAMP

(a) Install the outboard joint boot clamp perform the same procedures as for the outboard joint boot No.

2 clamp.

11. INSTALL FRONT DRIVE SHAFT DAMPER

(a) Install the drive shaft damper to the drive shaft.

(b) Make sure that the damper is on the shaft groove.

INSTALL FRONT DRIVE SHAFT DAMPER

(c) Set the distance, as specified below.

Distance: 221.0 +- 2.0 mm (8.701 +- 0.079 in.)

12. INSTALL FRONT DRIVE SHAFT DAMPER RH CLAMP

(a) Hold the outboard joint shaft assembly between aluminium plates in a vise.

NOTICE: Do not overtighten the vise.

(b) Install the drive shaft damper clamp to the damper.

NOTICE: Be sure to install the clamp in the correct position.

(c) Place SST onto the drive shaft damper clamp.

SST 09521-24010

(d) Tighten the SST so that the clamp is pinched.

SST 09521-24010

NOTICE: Do not overtighten the SST.

INSTALL FRONT DRIVE SHAFT DAMPER RH CLAMP

 INSTALL FRONT DRIVE SHAFT DAMPER RH CLAMP

(e) Using SST, measure the clearance of the drive shaft damper clamp.

SST 09240-00020

Clearance: 0.8 mm (0.031 in.) or less

NOTICE: Using SST, measure the clearance of the drive shaft damper clamp.

13. INSTALL INBOARD JOINT ASSEMBLY

INSTALL INBOARD JOINT ASSEMBLY

(a) Install new parts to the inboard joint shaft assembly in the following order.

(1) Inboard joint boot clamp (A) (2) Inboard joint boot (B) (3) Inboard joint boot No. 2 clamp (C)

(b) Hold the outboard joint shaft assembly between aluminium plates in a vise.

NOTICE: Do not overtighten the vise.

(c) Place the beveled side of the tripod axial spline toward the outboard joint shaft.

INSTALL INBOARD JOINT ASSEMBLY

(d) Align the matchmarks.

INSTALL INBOARD JOINT ASSEMBLY

(e) Using a brass bar and hammer, tap in the tripod to the outboard joint shaft.

NOTICE:

INSTALL INBOARD JOINT ASSEMBLY

(f) Using a snap ring expander, install a new front inner shaft snap ring.

(g) Pack the inboard joint shaft and boot with grease.

(h) Align the matchmarks, install the inboard joint assembly to the outboard joint shaft assembly.

14. INSTALL FR AXLE INBOARD JOINT BOOT

INSTALL FR AXLE INBOARD JOINT BOOT

(a) Install the inboard joint boot to the inboard joint assembly.

15. INSTALL NO. 2 FRONT AXLE INBOARD JOINT BOOT LH CLAMP

(a) Hold the outboard joint shaft assembly between aluminium plates in a vise.

NOTICE: Do not overtighten the vise.

(b) Install the No. 2 front axle inboard joint boot LH clamp onto the boot.

(c) for Omega Type:

(1) Place SST onto the No. 2 front axle inboard joint boot LH clamp.

SST 09521-24010

INSTALL NO. 2 FRONT AXLE INBOARD JOINT BOOT LH CLAMP

(2) Tighten the SST so that the No. 2 front axle inboard joint boot LH clamp is pinched.

SST 09521-24010

NOTICE: Do not overtighten the SST.

INSTALL NO. 2 FRONT AXLE INBOARD JOINT BOOT LH CLAMP

(3) Using SST, measure the clearance of the No. 2 front axle inboard joint boot LH clamp.

SST 09240-00020 Clearance: 0.8 mm (0.031 in.) or less

NOTICE: When the measured value is greater than the specified value, retighten the clamp.

INSTALL NO. 2 FRONT AXLE INBOARD JOINT BOOT LH CLAMP

(d) for claw engagement type: (1) Using needle nose pliers, install the No. 2 front axle inboard joint boot clamp as shown in the illustration.

16. INSTALL FRONT AXLE INBOARD JOINT BOOT LH CLAMP

(a) Install the front axle inboard joint boot LH clamp perform the same procedures as for the No. 2 front axle inboard joint boot LH clamp.

17. INSPECT FRONT DRIVE SHAFT ASSEMBLY

INSPECT FRONT DRIVE SHAFT ASSEMBLY

(a) Check that there is no excessive play in the outboard joint.

(b) Check that the inboard joint slides smoothly in the thrust direction.

(c) Check that there is no excessive play in the radial directions of the inboard joint.

INSPECT FRONT DRIVE SHAFT ASSEMBLY

(d) Check the boots for damage.

HINT: For dimension (A), refer to the following table.

Inspection
1. INSPECT FRONT DRIVE SHAFT ASSEMBLY LH (a) Check that there is no remarkable play in the radial direction of the outboard joint. (b) Check that the inboard joint slides smoothly in the thr ...

Installation
1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (a) Coat the spline of the inboard joint shaft assembly with ATF. (b) Align the shaft splines and install the drive shaft assembly with a brass bar a ...

Other materials:

Mute Signal Circuit between Radio Receiver and Stereo Component Amplifier
DESCRIPTION This circuit sends a signal to the stereo component amplifier to mute noise. Because of that, the noise produced by changing the sound source ceases. If there is an open in the circuit, noise can be heard from the speakers when changing the sound source. If there is a short i ...

Air conditioning pressure sensor
ON-VEHICLE INSPECTION 1. INSPECT A/C PRESSURE SENSOR (a) Install the manifold gauge set. (b) Disconnect the connector from the A/C pressure sensor. (c) Connect the three 1.5 V dry cell batteries' positive (+) lead to terminal 3 and the negative (-) lead to terminal 1. (d) Connect t ...

Lumbar support adjuster assembly
INSPECTION 1. INSPECT LUMBAR SUPPORT ADJUSTER ASSEMBLY  Check operation of the lumbar support adjuster motor.  Check if the lumbar support adjuster moves smoothly when the battery is connected to the lumbar support adjuster motor connector terminal. OK If the r ...

В© 2011-2019 Copyright www.tsienna.net