Toyota RAV4 manuals

Toyota Sienna Service Manual: Removal

1. REMOVE V-BANK COVER SUB-ASSEMBLY (See page EM-28) 2. REMOVE NO. 1 ENGINE UNDER COVER (See page EM-26) 3. DRAIN ENGINE COOLANT (See page CO-6) 4. REMOVE NO. 2 AIR CLEANER INLET (See page EM- 28) 5. REMOVE BATTERY (See page EM-26) 6. REMOVE FRONT BUMPER ASSEMBLY (See page ET-3) 7. REMOVE FRONT BUMPER ENERGY ABSORBER 8. REMOVE NO. 1 AIR CLEANER INLET (See page EM- 28) 9. DISCONNECT RADIATOR RESERVE TANK HOSE OR PIPE

DISCONNECT RADIATOR RESERVE TANK HOSE OR PIPE

(a) Disconnect the radiator reserve tank hose or pipe from the radiator.

10. DISCONNECT NO. 1 RADIATOR HOSE

DISCONNECT NO. 1 RADIATOR HOSE

(a) Disconnect both connections of the No. 1 radiator hose from the radiator.

11. DISCONNECT NO. 2 RADIATOR HOSE

DISCONNECT NO. 2 RADIATOR HOSE

(a) Disconnect the No. 2 radiator hose from the radiator.

12. REMOVE HOOD LOCK RELEASE LEVER PROTECTOR

REMOVE HOOD LOCK RELEASE LEVER PROTECTOR

(a) Disengage the 4 claws and remove the hood lock release lever protector.

REMOVE HOOD LOCK RELEASE LEVER PROTECTOR

(b) Remove the 3 bolts.

REMOVE HOOD LOCK RELEASE LEVER PROTECTOR

(c) Disconnect the cable and remove the hood lock assembly.

14. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY

REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY

(a) Disconnect the ambient temperature sensor connector.

REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY

(b) Detach the clamp.

(c) Disconnect the low pitched horn and high pitched horn connectors.

REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY

(d) Remove the 2 bolts and hood lock support subassembly.

15. DISCONNECT COOLING FAN ECU CONNECTOR

DISCONNECT COOLING FAN ECU CONNECTOR

(a) Disconnect the cooling fan ECU connector.

(b) Detach the clamp.

16. REMOVE RADIATOR UPPER SUPPORT SUBASSEMBLY

REMOVE RADIATOR UPPER SUPPORT SUBASSEMBLY

(a) Remove the 4 bolts and radiator upper support subassembly.

17. DISCONNECT NO. 2 OIL COOLER OUTLET TUBE SUB-ASSEMBLY

(a) Disconnect the No. 1 oil cooler inlet and No. 1 oil cooler outlet hoses from the No. 2 oil cooler outlet tube sub-assembly.

DISCONNECT NO. 2 OIL COOLER OUTLET TUBE SUB-ASSEMBLY

(b) Disconnect the No. 1 transmission oil cooler hoses from the radiator.

(c) Remove the 2 bolts and No. 2 oil cooler outlet tube sub-assembly.

18. REMOVE HEADLIGHT ASSEMBLY RH

(a) Use the same procedures for the RH side and LH side

HINT: See page LI-69

19. REMOVE RADIATOR SIDE DEFLECTOR RH

REMOVE RADIATOR SIDE DEFLECTOR RH

(a) Disengage the 3 claws and remove the radiator side deflector RH.

20. REMOVE HEADLIGHT BRACKET RH

 REMOVE HEADLIGHT BRACKET RH

(a) Remove the 3 nuts and headlight bracket RH.

21. REMOVE PRESSURE FEED TUBE ASSEMBLY

REMOVE PRESSURE FEED TUBE ASSEMBLY

(a) Remove the 2 bolts.

22. REMOVE RADIATOR SUPPORT CUSHION

(a) Remove the 2 radiator support cushions from the No. 1 radiator support.

23. REMOVE NO.1 RADIATOR SUPPORT

REMOVE NO.1 RADIATOR SUPPORT

(a) Detach the clamp.

REMOVE NO.1 RADIATOR SUPPORT

(b) Remove the 6 bolts and No. 1 radiator support.

24. REMOVE RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR

REMOVE RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR

(a) Remove the 2 bolts and separate the condenser assembly from the radiator assembly with fan shroud and fan motor.

REMOVE RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR

(b) Remove the radiator assembly with fan shroud and fan motor from the body.

25. REMOVE FAN SHROUD WITH FAN MOTOR

REMOVE FAN SHROUD WITH FAN MOTOR

(a) Remove the 2 bolts and fan shroud with fan motor from the radiator.

26. REMOVE RADIATOR SUPPORT LOWER

REMOVE RADIATOR SUPPORT LOWER

(a) Remove the 2 radiator support lowers from the radiator assembly.

27. REMOVE NO. 2 RADIATOR SUPPORT

REMOVE NO. 2 RADIATOR SUPPORT

(a) Remove the 2 bolts and No. 2 radiator support from the radiator.

28. DISCONNECT INLET SUB-ASSEMBLY

DISCONNECT INLET SUB-ASSEMBLY

(a) Disconnect the inlet hose from the radiator.

(b) Remove the bolt and inlet sub-assembly from the radiator.

On-vehicle cleaning
1. INSPECT RADIATOR ASSEMBLY (a) Check that the radiator and condenser are not blocked with leaves, dirt, or insects. Clean the hose connections. If the fins are blocked, wash them with water or ...

Disassembly
1. REMOVE RADIATOR WATER INLET (a) Remove the 2 bolts and radiator water inlet. 2. REMOVE DRAIN PLUG (a) Remove the drain plug and air drain plug. (b) Remove the 2 O-rings. 3. REMOVE LOWER ...

Other materials:

Circuit opening relay
Inspection 1. INSPECT CIRCUIT OPENING RELAY  Using an ohmmeter, measure the resistance according to the value(s) in the table below. Standard resistance If the result is not as specified, replace the relay. ...

Installation
HINT: Install the RH side by the same procedure as the LH side. 1. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH (a) Apply the lithium soap base glycol grease to a new front disc brake cylinder slide bush. (b) Install the cylinder slide bush to the bottom side of the front disc brake cyli ...

How to proceed with troubleshooting
HINT: The intelligent tester can be used in steps 2, 3, 4, 6 and 9. 1 VEHICLE BROUGHT TO WORKSHOP 2 CONNECT INTELLIGENT TESTER TO DLC3 HINT: If the display indicates a communication fault in the tester, inspect the DLC3. 3 CHECK DTC AND FREEZE FRAME DATA Check for DTC(s) and freeze frame ...

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