Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE RADIATOR WATER INLET

REMOVE RADIATOR WATER INLET

(a) Remove the 2 bolts and radiator water inlet.

2. REMOVE DRAIN PLUG

(a) Remove the drain plug and air drain plug.

(b) Remove the 2 O-rings.

3. REMOVE LOWER RADIATOR TANK

REMOVE LOWER RADIATOR TANK

(a) Install the claw to the overhaul handle, inserting it in the hole in Part A as shown in the illustration.

SST 09230-01010 (09231-01010, 09231-01030) (b) While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.

Dimension B: 0.2 to 0.3 mm (0.008 to 0.012 in.)

NOTICE: If the stopper bolt is not adjusted, the claw may be damaged.

REMOVE LOWER RADIATOR TANK

(c) Using SST, uncrimp the lock plate by squeezing the handle until stopped by the stopper bolt.

SST 09230-01010

REMOVE LOWER RADIATOR TANK

(d) Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a soft-faced hammer and remove the tank.

(e) Remove the O-ring.

4. REMOVE UPPER RADIATOR TANK

HINT: The removal procedure for the upper radiator tank is the same as that for the lower radiator tank.

Removal
1. REMOVE V-BANK COVER SUB-ASSEMBLY (See page EM-28) 2. REMOVE NO. 1 ENGINE UNDER COVER (See page EM-26) 3. DRAIN ENGINE COOLANT (See page CO-6) 4. REMOVE NO. 2 AIR CLEANER INLET (See page EM- 2 ...

Inspection
1. INSPECT LOCK PLATE FOR DAMAGE (a) Inspect the lock plate for damage. HINT: Reassembly of a deformed tank will be impossible. Therefore, first correct the shape of the lock plate groov ...

Other materials:

Removal
1. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH 2. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH 3. REMOVE FRONT PILLAR GARNISH LH 4. REMOVE FRONT PILLAR GARNISH RH 5. REMOVE VISOR ASSEMBLY LH 6. REMOVE VISOR ASSEMBLY RH 7. REMOVE ASSIST GRIP SUB-ASSEMBLY (2) 8. REMOVE VISOR HOLDER (1) ...

Air conditioning
SST RECOMMENDED TOOLS HINT: Torx is a registered trademark of Textron Inc. EQUIPMENT LUBRICANT SUPPLEMENTAL RESTRAINT SYSTEM SST RECOMMENDED TOOLS HINT: Torx is a registered trademark of Textron lnc. EQUIPMENT SEAT BELT SST RECOMMENDED TOOLS EQUIPMENT THEFT ...

Installation
1. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2) (See page EC-39) 2. INSTALL FRONT EXHAUST PIPE ASSEMBLY (a) Install a new gasket to the front exhaust pipe assembly. (b) Install the front exhaust pipe assembly with the 2 nuts. Torque: 62 N*m (632 kgf*cm, 46 ft.*lbf) 3. V V(A) ins ...

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