Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE GENERATOR CLUTCH PULLEY

REMOVE GENERATOR CLUTCH PULLEY

(A) using a screwdriver, remove the generator pulley cap.

REMOVE GENERATOR CLUTCH PULLEY

(b) Set SST (A) and (B).

SST 09820-63020

REMOVE GENERATOR CLUTCH PULLEY

(c) Clamp SST (A) in a vise.

NOTICE: Be sure to fix the flat surface of SST (A) in a vise.

REMOVE GENERATOR CLUTCH PULLEY

(d) Place the rotor shaft end into SST (A).

REMOVE GENERATOR CLUTCH PULLEY

(e) Fit SST (B) to the clutch pulley.

REMOVE GENERATOR CLUTCH PULLEY

(f) Loosen the pulley by turning SST (B) in the direction shown in the illustration.

NOTICE: Hold the generator assembly tightly.

(g) Remove the generator assembly from SST.

(h) Remove the clutch pulley from the rotor shaft.

2. REMOVE GENERATOR REAR END COVER

REMOVE GENERATOR REAR END COVER

(a) Place the generator assembly on the clutch pulley.

REMOVE GENERATOR REAR END COVER

(b) Remove the 3 nuts and generator rear end cover.

3. REMOVE GENERATOR TERMINAL INSULATOR

REMOVE GENERATOR TERMINAL INSULATOR

(a) Remove the terminal insulator from the generator coil.

4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and brush holder from the generator coil.

5. REMOVE GENERATOR COIL ASSEMBLY

REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

REMOVE GENERATOR COIL ASSEMBLY

(b) Using SST, remove the generator coil assembly.

SST 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)

6. REMOVE GENERATOR ROTOR ASSEMBLY

REMOVE GENERATOR ROTOR ASSEMBLY

(a) Remove the generator washer.

REMOVE GENERATOR ROTOR ASSEMBLY

(b) Remove the generator rotor assembly.

Removal
1. Remove v-bank cover sub-assembly (see page em-28) 2. Remove front wheel rh 3. Remove no. 1 Engine under cover (see page em-26) 4. Remove front fender apron seal rh (see page em-26) 5. Drain ...

Inspection
1. Inspect generator clutch pulley (a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise. If the result is not as specified, r ...

Other materials:

Installation
1. INSTALL SEAT MEMORY SWITCH 2. INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY LH 3. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY 4. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH 5. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH  Engage the 4 claws to install the seat me ...

Inspection
1. INSPECT INVERTER MAIN SWITCH  Inspect the continuity between terminal at the each switch position shown in the chart. If continuity is not as specified, replace the main switch assembly.  Inspect the bulb state when connecting the battery to each terminal ...

Disassembly
1. INSPECT PACK CLEARANCE OF FORWARD CLUTCH HINT: (See page AX-242) 2. REMOVE FORWARD MULTIPLE DISC CLUTCH DISC (a) Using a screwdriver, remove the snap ring. (b) Remove the flange, 5 discs and 5 plates from the input shaft assembly. 3. REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMB ...

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