Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL FRONT AXLE ASSEMBLY LH

INSTALL FRONT AXLE ASSEMBLY LH

(a) Install the 2 bolts, nuts and front axle assembly LH with the 2 bolts and nuts to the shock absorber assembly front LH.

Torque: 230 N*m (2,350 kgf*cm, 170 ft.*lbf)

NOTICE:

2. INSTALL FRONT SUSPENSION ARM SUBASSEMBLY LOWER NO.1 LH (See page DS-18)

3. INSTALL TIE ROD END SUB-ASSEMBLY LH (See page DS-18)

4. INSTALL FRONT DISC

5. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH

INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH

(a) Install the front disc brake caliper assembly LH with the 2 bolts to the steering knuckle LH.

Torque: 104 N*m (1,060 kgf*cm, 77 ft.*lbf)

6. INSTALL FRONT AXLE HUB LH NUT

(a) Using a socket wrench (30mm), install a new axle hub LH nut.

Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf)

7. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY LH

(a) Remove the 2 bolts and separate the front disc brake caliper assembly LH from the steering knuckle LH.

NOTICE: Use a string or other device to keep the brake caliper from hanging down.

8. REMOVE FRONT DISC

9. INSPECT BEARING BACKLASH (See page AH-5)

10. INSPECT AXLE HUB DEVIATION (See page AH-5)

11. INSTALL FRONT DISC

12. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH

INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH

(a) Install the front disc brake caliper assembly LH with the 2 bolts to the steering knuckle LH.

Torque: 104 N*m (1,060 kgf*cm, 77 ft.*lbf)

13. INSTALL SPEED SENSOR FRONT LH (See page DS- 18)

14. INSTALL FRONT AXLE HUB LH NUT

INSTALL FRONT AXLE HUB LH NUT

(a) Using a socket wrench (30 mm), install a new axle hub LH nut.

Torque: 294 N*m (3,000 kgf*cm, 217 ft.*lbf) (b) Using a chisel and hammer, stake the axle hub LH nut.

15. INSTALL FRONT WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)

16. INSPECT FRONT WHEEL ALIGNMENT

(a) Inspect front wheel alignment (See page SP-4).

17. CHECK ABS SPEED SENSOR SIGNAL

(a) ABS WITH EBD SYSTEM (See page BC-3).

(b) ABS WITH EBD & BA & TRAC & VSC SYSTEM (See page BC-72).

Reassembly
1. INSTALL FRONT AXLE HUB LH BEARING (a) Using SST(s) and a press, install a new front axle hub LH bearing to the steering knuckle LH. SST 09950-60020 (09951-00810), 09950-70010 (09951-07100 ...

Rear axle hub bolt
COMPONENTS Replacement HINT: Replace the RH side using the same procedures as for the LH side. 1. REMOVE REAR WHEEL 2. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY LH (a) Separate rear di ...

Other materials:

Inspection
1. INSPECT RUNOUT OF DIFFERENTIAL RING GEAR (a) Using a dial gauge , check the runout of the ring gear. Maximum runout: 0.07 mm (0.0028 in.) If the runout is greater than the maximum, replace the ring gear with a new one. 2. INSPECT DIFFERENTIAL RING GEAR BACKLASH (a) Using a dial gauge, ...

Installation
1. INSTALL FRONT STABILIZER BAR 2. INSTALL NO. 1 FRONT STABILIZER BAR BUSHING (a) Install the 2 front stabilizer bar bush No.1 to the stabilizer bar front. NOTICE: Install the bushings with the slit facing on the rear side of the vehicle. HINT: Install the bushing to the outer side of th ...

DTC check / clear
1. CHECK DTC (USING INTELLIGENT TESTER) Checking DTCs. Connect the intelligent tester to the DLC3. Turn the ignition switch ON. Read DTCs by following the prompts on the tester screen. HINT: Refer to the intelligent tester operator's manual for further details. 2. CLEAR DTC ...

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