Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL

 INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL

(a) Using SST(s), install anew transfer extension housing type T oil seal to he transfer extension housing sub-assembly at the position show in the illustration.

SST 09325-20010

NOTICE: Do not install the oil seal obliquely.

(b) Apply small amount of MP grease to the oil seal lip.

2. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

HINT: (See page PR-9)

3. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

HINT: (See page PR-9)

4. INSTALL FRONT EXHAUST PIPE ASSEMBLY

HINT: (See page EX-10)

5. INSTALL TRANSFER DRAIN PLUG

(a) Install the transfer drain plug with anew drain gasket.

Torque: 49 N*m (50 kgf*cm, 36 ft.*lbf)

6. INSTALL TRANSFER CASE NO.1 PLUG

(a) Add oil up to 0 to 5 mm (0 to 0.20 in.) below the lower side of the plug hole.

Oil amount: 0.9 L (0.95 US qts, 0.71 lmp.qts)

NOTICE: When supplying oil, pour do it slowly.

(b) Install the transfer case No. 1 plug with a new gasket No. 1.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

7. CHECK FOR EXHAUST GAS LEAK

Removal
1. REMOVE TRANSFER CASE NO.1 PLUG (See page TF-8) 2. REMOVE TRANSFER DRAIN PLUG (a) Remove the transfer drain plug, drain gasket and bleed transfer oil. 3. REMOVE EXHAUST PIPE ASSEMBLY HINT: (S ...

Propeller shaft
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Removal
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE REAR NO. 2 SEAT LEG SIDE GARNISH SUB-ASSEMBLY  Disengage the 9 clips and remove the rear No. 2 seat leg side garnish sub-assembly.  Remove the 9 clips from the rear No. 2 seat leg side garnish sub-assembly. 3. ...

Reassembly
1. INSTALL INPUT SHAFT OIL SEAL RING (a) Compress a new input shaft oil seal ring from both sides to reduce dimension A. Dimension A: 5 mm (0.197 in.) (b) Coat the oil seal ring with ATF and install it to the input shaft. NOTICE: Do not expand the end gap of the oil seal ring too much. ...

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