Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY

(a) Install the ignition or starter switch assembly to the steering column bracket assembly UPR with the 2 screws.

2. INSTALL KEY INTER LOCK SOLENOID

(a) Install the solenoid to the steering column bracket assembly with the 2 screws.

3. INSTALL UN-LOCK WARNING SWITCH ASSEMBLY

 INSTALL UN-LOCK WARNING SWITCH ASSEMBLY

(a) Install the un-lock warning switch assembly.

(b) Connect terminals 1 and 2 of the un-lock warning switch assembly connector.

(c) Connect the un-lock warning switch assembly connector to the ignition or starter switch assembly.

4. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY

(a) Make sure that the ignition switch lock cylinder assembly is in the ACC position.

(b) Install the ignition switch lock cylinder assembly.

5. INSTALL STEERING LOCK OPERATION

(a) Check that the steering lock mechanism is activated when removing the key.

(b) Check that the steering lock mechanism is deactivated when inserting the key and turning it to the ACC position

6. INSTALL STEERING COLUMN BRACKET ASSEMBLY UPPER

INSTALL STEERING COLUMN BRACKET ASSEMBLY UPPER

(a) Temporarily install the steering column upper w/ switch bracket assembly and steering column upper clamp with 2 new tapered-head bolts.

(b) Tighten the 2 tapered-head bolts until the bolt heads break off.

7. INSTALL KEY CYLINDER LIGHT ASSEMBLY (w/o Engine Immobiliser System)

8. INSTALL TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System)

INSTALL TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System)

(a) Align the transponder key amplifier with the installation position of the upper bracket with the amplifier inclined.

(b) Push the transponder key amplifier up and connect it to the upper bracket.

NOTICE: Take care not to push the amplifier up with excessive force to prevent it from being damaged.

9. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the steering intermediate shaft assembly and main shaft.

(b) Temporarily install the steering intermediate shaft assembly with the bolt.

Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf)

Disassembly
1. REMOVE STEERING INTERMEDIATE SHAFT ASSEMBLY (a) Align the matchmarks on the steering intermediate shaft assembly and main shaft. (b) Remove the bolt and steering intermediate shaft assemb ...

Installation
1. INSTALL STEERING COLUMN ASSEMBLY (a) Install the steering column assembly with the 3 bolts. Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) (b) Connect the connectors. (c) Connect the wire har ...

Other materials:

Diagnosis system
1. CHECK DLC3  The vehicle uses ISO 15765-4 communication protocol. The terminal arrangement of the DLC3 complies with SAE 1962 and matched the ISO 15765-4 format. If the result is not as specified, the DLC3 may have a malfunction. Repair or replace the harness and connecto ...

Situations when it is necessary to contact dealers before towing
The following may indicate a problem with your transaxle. Contact your Toyota dealer or commercial towing service before towing. The engine is running but the vehicle does not move. The vehicle makes an abnormal sound Towing with a sling-type truck Do not tow with a sling-type truck to p ...

Diagnostic trouble code chart
1. DTCS FOR OCCUPANT CLASSIFICATION SYSTEM If a trouble code is displayed during the DTC check, check the circuit listed for the code in the table below (proceed to the page listed for that circuit). HINT: When DTC B1150/23 is detected as a result of troubleshooting for the airbag system, pe ...

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