Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY

(a) Install the ignition or starter switch assembly to the steering column bracket assembly UPR with the 2 screws.

2. INSTALL KEY INTER LOCK SOLENOID

(a) Install the solenoid to the steering column bracket assembly with the 2 screws.

3. INSTALL UN-LOCK WARNING SWITCH ASSEMBLY

 INSTALL UN-LOCK WARNING SWITCH ASSEMBLY

(a) Install the un-lock warning switch assembly.

(b) Connect terminals 1 and 2 of the un-lock warning switch assembly connector.

(c) Connect the un-lock warning switch assembly connector to the ignition or starter switch assembly.

4. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY

(a) Make sure that the ignition switch lock cylinder assembly is in the ACC position.

(b) Install the ignition switch lock cylinder assembly.

5. INSTALL STEERING LOCK OPERATION

(a) Check that the steering lock mechanism is activated when removing the key.

(b) Check that the steering lock mechanism is deactivated when inserting the key and turning it to the ACC position

6. INSTALL STEERING COLUMN BRACKET ASSEMBLY UPPER

INSTALL STEERING COLUMN BRACKET ASSEMBLY UPPER

(a) Temporarily install the steering column upper w/ switch bracket assembly and steering column upper clamp with 2 new tapered-head bolts.

(b) Tighten the 2 tapered-head bolts until the bolt heads break off.

7. INSTALL KEY CYLINDER LIGHT ASSEMBLY (w/o Engine Immobiliser System)

8. INSTALL TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System)

INSTALL TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System)

(a) Align the transponder key amplifier with the installation position of the upper bracket with the amplifier inclined.

(b) Push the transponder key amplifier up and connect it to the upper bracket.

NOTICE: Take care not to push the amplifier up with excessive force to prevent it from being damaged.

9. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the steering intermediate shaft assembly and main shaft.

(b) Temporarily install the steering intermediate shaft assembly with the bolt.

Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf)

Disassembly
1. REMOVE STEERING INTERMEDIATE SHAFT ASSEMBLY (a) Align the matchmarks on the steering intermediate shaft assembly and main shaft. (b) Remove the bolt and steering intermediate shaft assemb ...

Installation
1. INSTALL STEERING COLUMN ASSEMBLY (a) Install the steering column assembly with the 3 bolts. Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) (b) Connect the connectors. (c) Connect the wire har ...

Other materials:

Reassembly
NOTICE: Before installation, coat the parts indicated by arrows with power steering fluid (See page PS-7). 1. INSTALL VANE PUMP HOUSING OIL SEAL (a) Coat a new vane pump housing oil seal lip with power steering fluid. (b) Using SST and a press, install the vane pump housing oil seal until i ...

Back Door Closer does not Operate
DESCRIPTION The power back door ECU controls the back door closer system. In response to the signals output from the switches related to the back door lock, the back door latch activates the closer motor. HINT: The back door closer system operates regardless of whether the power back door ...

Installation
1. INSTALL KNOCK CONTROL SENSOR  Install the 2 knock control sensors with the 2 bolts as shown in the illustration. Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)  Connect the 2 knock control sensor connectors. 2. INSTALL INTAKE MANIFOLD 3. INSTALL FUEL MAIN TUBE SUB-ASSEMBLY 4 ...

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