Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY

(a) Install the ignition or starter switch assembly to the steering column bracket assembly UPR with the 2 screws.

2. INSTALL KEY INTER LOCK SOLENOID

(a) Install the solenoid to the steering column bracket assembly with the 2 screws.

3. INSTALL UN-LOCK WARNING SWITCH ASSEMBLY

 INSTALL UN-LOCK WARNING SWITCH ASSEMBLY

(a) Install the un-lock warning switch assembly.

(b) Connect terminals 1 and 2 of the un-lock warning switch assembly connector.

(c) Connect the un-lock warning switch assembly connector to the ignition or starter switch assembly.

4. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY

(a) Make sure that the ignition switch lock cylinder assembly is in the ACC position.

(b) Install the ignition switch lock cylinder assembly.

5. INSTALL STEERING LOCK OPERATION

(a) Check that the steering lock mechanism is activated when removing the key.

(b) Check that the steering lock mechanism is deactivated when inserting the key and turning it to the ACC position

6. INSTALL STEERING COLUMN BRACKET ASSEMBLY UPPER

INSTALL STEERING COLUMN BRACKET ASSEMBLY UPPER

(a) Temporarily install the steering column upper w/ switch bracket assembly and steering column upper clamp with 2 new tapered-head bolts.

(b) Tighten the 2 tapered-head bolts until the bolt heads break off.

7. INSTALL KEY CYLINDER LIGHT ASSEMBLY (w/o Engine Immobiliser System)

8. INSTALL TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System)

INSTALL TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System)

(a) Align the transponder key amplifier with the installation position of the upper bracket with the amplifier inclined.

(b) Push the transponder key amplifier up and connect it to the upper bracket.

NOTICE: Take care not to push the amplifier up with excessive force to prevent it from being damaged.

9. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the steering intermediate shaft assembly and main shaft.

(b) Temporarily install the steering intermediate shaft assembly with the bolt.

Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf)

Disassembly
1. REMOVE STEERING INTERMEDIATE SHAFT ASSEMBLY (a) Align the matchmarks on the steering intermediate shaft assembly and main shaft. (b) Remove the bolt and steering intermediate shaft assemb ...

Installation
1. INSTALL STEERING COLUMN ASSEMBLY (a) Install the steering column assembly with the 3 bolts. Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) (b) Connect the connectors. (c) Connect the wire har ...

Other materials:

TRAC OFF Indicator Light does not Come ON
DESCRIPTION The skid control ECU is connected to the combination meter via CAN and multiplex communications. When the traction OFF switch is turned on, the TRAC OFF indicator light will come on (for 2WD model). WIRING DIAGRAM Refer to TRAC OFF Indicator Light Remains ON (See page BC-157). ...

On-vehicle inspection
HINT: The type of ignition switch on this model differs according to the specifications of the vehicle. For the expressions used in this section, refer to the "EXPRESSIONS OF IGNITION SWITCH" precaution (See page ES-1). 1. CHECK AIR FUEL RATIO COMPENSATION SYSTEM (a) Connect the inte ...

Removal
1. REMOVE OUTSIDE MOULDING Put protective tape around the outside moulding. Using a heat light, heat the moulding between 40 to 60 C (104 to 140 F). NOTICE: Do not heat the moulding excessively. Tie both piano wire ends to a wooden block or a similar object. Cut off the tape by ...

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