Toyota Sienna Service Manual: Removal

Toyota Sienna Service Manual / Brake control / Brake actuator (w/o vsc) / Removal

1. DRAIN BRAKE FLUID

NOTICE: Wash brake fluid off immediately if it adheres to any painted surface.

2. DISCONNECT BATTERY NEGATIVE TERMINAL

3. REMOVE AIR CLEANER ASSEMBLY WITH HOSE

4. REMOVE BRAKE ACTUATOR WITH BRACKET

(a) Release the latch of the brake actuator connector to disconnect the connector (b) Using SST, disconnect the 6 brake tubes from the actuator with bracket.

REMOVE BRAKE ACTUATOR WITH BRACKET

SST 09023-00101

REMOVE BRAKE ACTUATOR WITH BRACKET

(d) Remove the 3 bolts and the actuator with bracket.

NOTICE: Be careful not to damage the brake tubes and wire harness.

5. REMOVE BRAKE ACTUATOR

(a) Remove the 2 nuts and the brake actuator assembly from the brake actuator bracket.

On-vehicle inspection

1. CONNECT INTELLIGENT TESTER (a) Connect the intelligent tester to the DLC3. (b) Start the engine and run at idle. (c) Select the ACTIVE TEST mode on the intelligent tester. HINT: Pleas ...

Installation

1. INSTALL BRAKE ACTUATOR (a) Install the brake actuator assembly with the 2 nuts. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 2. INSTALL BRAKE ACTUATOR WITH BRACKET (a) Install the actuator wit ...

Other materials:

How to proceed with troubleshooting
HINT: *: Use the intelligent tester. 1 VEHICLE BROUGHT TO WORKSHOP 2 CUSTOMER PROBLEM ANALYSIS (a) Confirm problem symptoms 3 CHECK MULTIPLEX COMMUNICATION SYSTEM* Check if the multiplex communication system DTC is output. HINT: The center airbag sensor assembly of this system ...

On-vehicle inspection
1. CHECK POWER SEAT FUNCTION Check the basic functions. Operate the power seat switches and check the following seat functions: Sliding Reclining Front vertical (Driver side seat only) Lifter (Driver side seat only) Lumbar suppo ...

PCS (Pre-Collision System)
When the radar sensor detects possibility of a frontal collision, the pre-collision system such as the brakes and seat belts are automatically engaged to lessen impact as well as vehicle damage. Pre-collision warning When a high possibility of a frontal collision is detected, the pre-colli ...