Toyota RAV4 manuals

Toyota Sienna Service Manual: Removal

1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

HINT: See page EM-26

2. SECURE ENGINE (See page EM-37) 3. REMOVE GENERATOR ASSEMBLY (See page CH-17) 4. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (See page AC-227) 5. REMOVE NO. 1 ENGINE FRONT MOUNTING BRACKET LH (See page EM-42) 6. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Remove the 2 bolts, 2 idler pulley cover plates and 2 idler pulley sub-assemblies.

7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

(a) Remove the 5 bolts and V-ribbed belt tensioner assembly.

8. REMOVE WATER PUMP PULLEY

REMOVE WATER PUMP PULLEY

(a) Using SST, hold the water pump pulley.

SST 09960-10010 (09962-01000, 09963-00700) (b) Remove the 4 bolts and water pump pulley.

9. REMOVE WATER INLET HOUSING

REMOVE WATER INLET HOUSING

(a) Disconnect the water hose.

(b) Remove the 2 bolts, nut and water inlet housing.

(c) Remove the water inlet housing gasket and water outlet pipe O-ring.

REMOVE WATER INLET HOUSING

10. REMOVE WATER PUMP ASSEMBLY

REMOVE WATER PUMP ASSEMBLY

(a) Remove the 16 bolts, water pump assembly and water pump gasket.

Water pump
COMPONENTS ...

Inspection
1. Inspect water pump assembly (a) Visually check the drain hole and air hole for coolant leakage. (b) Turn the pulley, and check that the water pump bearing moves smoothly and noiselessly. ...

Other materials:

Disassembly
1. INSPECT OIL PUMP ASSEMBLY HINT: (See page AX-234) 2. REMOVE CLUTCH DRUM OIL SEAL RING (a) Remove the 2 clutch drum oil seal rings. 3. REMOVE STATOR SHAFT ASSEMBLY (a) Using a "torx" socket (T30), remove the 11 bolts and stator shaft. 4. INSPECT CLEARANCE OF OIL PUMP ASSEMBLY ...

Removal
1. REMOVE ENGINE AND TRANSAXLE HINT: (See page EM-26) 2. REMOVE AUTOMATIC TRANSMISSION WITH TRANSFER HINT: (See page AX-164) 3. REMOVE NO. 1 TRANSFER CASE PLUG (a) Remove the No. 1 transfer case plug. (b) Remove the No. 1 gasket from the transfer case No. 1 plug. 4. REMOVE NO. 2 T ...

MIL Circuit
DESCRIPTION The MIL (Malfunction Indicator Lamp) is used to indicate vehicle malfunctions detected by the ECM. When the ignition switch is turned to the ON position, power is supplied to the MIL circuit, and the ECM provides the circuit ground which illuminates the MIL. The MIL operation ...

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