Toyota RAV4 manuals

Toyota Sienna Service Manual: Removal

1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

HINT: See page EM-26

2. SECURE ENGINE (See page EM-37) 3. REMOVE GENERATOR ASSEMBLY (See page CH-17) 4. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (See page AC-227) 5. REMOVE NO. 1 ENGINE FRONT MOUNTING BRACKET LH (See page EM-42) 6. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Remove the 2 bolts, 2 idler pulley cover plates and 2 idler pulley sub-assemblies.

7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

(a) Remove the 5 bolts and V-ribbed belt tensioner assembly.

8. REMOVE WATER PUMP PULLEY

REMOVE WATER PUMP PULLEY

(a) Using SST, hold the water pump pulley.

SST 09960-10010 (09962-01000, 09963-00700) (b) Remove the 4 bolts and water pump pulley.

9. REMOVE WATER INLET HOUSING

REMOVE WATER INLET HOUSING

(a) Disconnect the water hose.

(b) Remove the 2 bolts, nut and water inlet housing.

(c) Remove the water inlet housing gasket and water outlet pipe O-ring.

REMOVE WATER INLET HOUSING

10. REMOVE WATER PUMP ASSEMBLY

REMOVE WATER PUMP ASSEMBLY

(a) Remove the 16 bolts, water pump assembly and water pump gasket.

Water pump
COMPONENTS ...

Inspection
1. Inspect water pump assembly (a) Visually check the drain hole and air hole for coolant leakage. (b) Turn the pulley, and check that the water pump bearing moves smoothly and noiselessly. ...

Other materials:

Data list / active test
1. READ DATA LIST HINT: Using the intelligent tester's DATA LIST allows switch, actuator and other item values to be read without removing any parts. Reading the DATA LIST early in troubleshooting is one way to save time.  Connect the intelligent tester with CAN VIM to the DLC3. &n ...

Reassembly
1. INSTALL DIFFERENTIAL CASE SUB-ASSEMBLY NO.2 (a) Coat the front differential side gear thrust washer No.1, front differential planetary ring gear, front differential pinion No.2, front differential pinion thrust washer No.2, front differential pinion shaft holder, front differential pinio ...

Removal
1. REMOVE REAR SEAT 3 POINT TYPE BELT ASSEMBLY (for 8-Passenger) HINT: Refer to the instructions for disassembly of the rear No. 1 seat assembly (for center seat).  Remove the bolt and rear seat 3 point type belt assembly. 2. REMOVE REAR SEAT 3 POINT TYPE BELT ASSEMBLY (for 7-Pass ...

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