Toyota RAV4 manuals

Toyota Sienna Service Manual: Removal

1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

HINT: See page EM-26

2. SECURE ENGINE (See page EM-37) 3. REMOVE GENERATOR ASSEMBLY (See page CH-17) 4. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (See page AC-227) 5. REMOVE NO. 1 ENGINE FRONT MOUNTING BRACKET LH (See page EM-42) 6. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Remove the 2 bolts, 2 idler pulley cover plates and 2 idler pulley sub-assemblies.

7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

(a) Remove the 5 bolts and V-ribbed belt tensioner assembly.

8. REMOVE WATER PUMP PULLEY

REMOVE WATER PUMP PULLEY

(a) Using SST, hold the water pump pulley.

SST 09960-10010 (09962-01000, 09963-00700) (b) Remove the 4 bolts and water pump pulley.

9. REMOVE WATER INLET HOUSING

REMOVE WATER INLET HOUSING

(a) Disconnect the water hose.

(b) Remove the 2 bolts, nut and water inlet housing.

(c) Remove the water inlet housing gasket and water outlet pipe O-ring.

REMOVE WATER INLET HOUSING

10. REMOVE WATER PUMP ASSEMBLY

REMOVE WATER PUMP ASSEMBLY

(a) Remove the 16 bolts, water pump assembly and water pump gasket.

Water pump
COMPONENTS ...

Inspection
1. Inspect water pump assembly (a) Visually check the drain hole and air hole for coolant leakage. (b) Turn the pulley, and check that the water pump bearing moves smoothly and noiselessly. ...

Other materials:

Disassembly
1. INSPECT PACK CLEARANCE OF REVERSE CLUTCH HINT: (See page AX-249) 2. INSPECT PACK CLEARANCE OF DIRECT CLUTCH AND OVERDRIVE CLUTCH HINT: (See page AX-249) 3. REMOVE DIRECT MULTIPLE DISC CLUTCH DISC (a) Using a screwdriver, remove the snap ring from the intermediate shaft. (b) Remo ...

Inspection
1. INSPECT INVERTER MAIN SWITCH  Inspect the continuity between terminal at the each switch position shown in the chart. If continuity is not as specified, replace the main switch assembly.  Inspect the bulb state when connecting the battery to each terminal ...

Installation
1. INSTALL ECM  Install the ECM with the 2 nuts. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)  Connect the 5 ECM connectors. 2. INSTALL ECM (with 10 speakers system)  Install the ECM and stereo components amplifier with the 4 nuts. Torque: 5.5 N*m (56 kgf*cm, 49 ...

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