Toyota RAV4 manuals

Toyota Sienna Service Manual: Chassis

GENERAL MAINTENANCE

1. INSPECT STEERING LINKAGE

(a) Check the steering linkage for looseness or damage.

Check that:

(b) Inspect the dust cover for damage.

2. INSPECT STEERING GEAR HOUSING OIL

(a) Check the steering gear housing for oil leakage.

If leakage is found, check for cause and repair it.

3. INSPECT DRIVE SHAFT BOOTS

(a) Inspect the drive shaft boots for clamp looseness, grease leakage or damage.

4. INSPECT BALL JOINT AND DUST COVERS

 INSPECT BALL JOINT AND DUST COVERS

(a) Inspect the ball joints for excessive looseness.

(1) Jack up the front of the vehicle and place wooden blocks with a height of 180 to 200 mm (7.09 to 7.87 in.) under the front tires.

(2) Lower the jack until there becomes about half a load on the front coil spring. Place stands under the vehicle for safety.

(3) Check that the front wheels are pointing straight ahead and block them with chocks.

(4) Using a lever, pry up the end of the lower arm and check the amount of play.

Maximum ball joint vertical play: 0 mm (0 in.) If there is any play, replace the ball joint.

(b) Check the dust cover for damage.

5. INSPECT TRANSAXLE FLUID

INSPECT TRANSAXLE FLUID

HINT:

(See page AX-123,AX-123)

6. INSPECT TRANSFER OIL (for 4WD)

HINT:

(See page TF-3)

7. INSPECT REAR DIFFERENTIAL OIL (for 4WD)

HINT:

(See page DF-3)

8. TIGHTEN BOLTS FOR PROPELLER SHAFT (for 4WD)

HINT:

(See page PR-2)

9. ROTATE TIRES

HINT:

(See page TW-2)

Brake
GENERAL MAINTENANCE 1. INSPECT BRAKE LINE PIPES AND HOSES HINT: Check the entire circumference and length of the brake hoses using a mirror as required in a well-lighted area. Turn the front wh ...

Body
GENERAL MAINTENANCE 1. TIGHTEN BOLTS AND NUTS ON CHASSIS AND BODY (a) Tighten all the parts of the chassis when necessary. Steering system Drive train Suspension Brake system Engine mou ...

Other materials:

Disassembly
1. REMOVE BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY (a) Using soft jaws on the vise, hold the brake master cylinder in a vise through aluminum plates. (b) Using a screwdriver, remove the O-ring. (c) Using SST, remove the brake tube from the brake master cylinder. SST 09023 ...

Terminals of ECU
1. CHECK DRIVER SIDE J/B ASSEMBLY (MULTIPLEX NETWORK BODY ECU)  Disconnect the 1C, 1J, 1L, 1K, 1P, B6, B7 and B9 J/ B connectors. Measure the voltage and resistance according to the value(s) in the table below. Standard HINT:  If the result is not as specified ...

Disassembly
1. REMOVE RH SEAT REAR SEAT RECLINING COVER  Remove the 2 screws.  Remove the RH seat rear seat reclining cover by pulling it out in the arrow mark direction shown in the illustration. 2. REMOVE LH SEAT REAR SEAT RECLINING COVER  Remove the 2 screws.  R ...

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