Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE RADIATOR WATER INLET

REMOVE RADIATOR WATER INLET

(a) Remove the 2 bolts and radiator water inlet.

2. REMOVE DRAIN PLUG

(a) Remove the drain plug and air drain plug.

(b) Remove the 2 O-rings.

3. REMOVE LOWER RADIATOR TANK

REMOVE LOWER RADIATOR TANK

(a) Install the claw to the overhaul handle, inserting it in the hole in Part A as shown in the illustration.

SST 09230-01010 (09231-01010, 09231-01030) (b) While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.

Dimension B: 0.2 to 0.3 mm (0.008 to 0.012 in.)

NOTICE: If the stopper bolt is not adjusted, the claw may be damaged.

REMOVE LOWER RADIATOR TANK

(c) Using SST, uncrimp the lock plate by squeezing the handle until stopped by the stopper bolt.

SST 09230-01010

REMOVE LOWER RADIATOR TANK

(d) Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a soft-faced hammer and remove the tank.

(e) Remove the O-ring.

4. REMOVE UPPER RADIATOR TANK

HINT: The removal procedure for the upper radiator tank is the same as that for the lower radiator tank.

Removal
1. REMOVE V-BANK COVER SUB-ASSEMBLY (See page EM-28) 2. REMOVE NO. 1 ENGINE UNDER COVER (See page EM-26) 3. DRAIN ENGINE COOLANT (See page CO-6) 4. REMOVE NO. 2 AIR CLEANER INLET (See page EM- 2 ...

Inspection
1. INSPECT LOCK PLATE FOR DAMAGE (a) Inspect the lock plate for damage. HINT: Reassembly of a deformed tank will be impossible. Therefore, first correct the shape of the lock plate groov ...

Other materials:

TRAC OFF Indicator Light Remains ON
DESCRIPTION The skid control ECU is connected to the combination meter via CAN and multiplex communications. When the traction OFF switch is turned on, the TRAC OFF indicator light will come on (for 2WD model). WIRING DIAGRAM INSPECTION PROCEDURE NOTICE: When replacing the brake actu ...

Eject Error/ Elevator Error/ Clamp Error/ Eject Error/ Elevator Error/ Clamp Error
DTC 62-45 Eject Error DTC 62-51 Elevator Error DTC 62-52 Clamp Error DTC 63-45 Eject Error DTC 63-51 Elevator Error DTC 63-52 Clamp Error DESCRIPTION DTC No. DTC Detecting Condition Trouble Area 62-45 Disc cannot be ejected. Radio receiver 62-5 ...

Disassembly
1. REMOVE COOLER THERMISTOR NO.1 (for Automatic Air Conditioning System) (a) Disengage the 2 claw fittings and the clamp and remove the cooler thermistor No. 1. 2. REMOVE COOLING UNIT MOTOR SUB-ASSEMBLY WITH FAN (a) Remove the 3 screws and the cooling unit motor sub-assembly w/ fan. 3. ...

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