Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. INSPECT UNDERDRIVE PACK CLEARANCE

HINT: (See page AX-262)

2. REMOVE UNDERDRIVE CLUTCH FLANGE NO.2 HOLE SNAP RING

 REMOVE UNDERDRIVE CLUTCH FLANGE NO.2 HOLE SNAP RING

a) Using a screwdriver, remove the underdrive clutch flange No.2 snap ring.

3. REMOVE UNDERDRIVE CLUTCH DISC NO.1

REMOVE UNDERDRIVE CLUTCH DISC NO.1

(a) Remove the flange, 4 discs and 4 plates from the underdrive clutch drum.

4. REMOVE UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

 REMOVE UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Place SST on the clutch balancer and compress the spring with a press.

SST 09350-32014

(b) Using a snap ring expander, remove the snap ring.

NOTICE:

REMOVE UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(c) Remove the clutch balancer from the underdrive clutch drum.

REMOVE UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(d) Remove the return spring from the underdrive clutch drum.

5. REMOVE UNDERDRIVE CLUTCH PISTON SET

REMOVE UNDERDRIVE CLUTCH PISTON SET

(a) Install the underdrive clutch to the transaxle case.

NOTICE: Be careful not to damage the oil seal ring.

(b) Holding the underdrive clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle case to remove the underdrive clutch piston.

6. REMOVE UNDERDRIVE CLUTCH DRUM O-RING

REMOVE UNDERDRIVE CLUTCH DRUM O-RING

(a) Using a screwdriver, remove the O-ring from the underdrive clutch drum.

Underdrive clutch
COMPONENTS ...

Inspection
1. INSPECT UNDERDRIVE PACK CLEARANCE (a) Install the underdrive clutch to the transaxle case. NOTICE: Be careful not to damage the oil seal rings. (b) Install a dial indicator as shown in the ...

Other materials:

Reassembly
1. INSTALL REAR SEAT STAY SUB-ASSEMBLY  Install the seat stay sub-assembly with the nut. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 2. INSTALL NO. 2 SEAT CUSHION SPRING ASSEMBLY RH 3. INSTALL LOCUS CABLE RH  Install the locus cable RH with the nut. Torque: 5.5 N*m (56 kgf*cm, ...

Installation
1. INSTALL TIRE PRESSURE WARNING ECU (a) Connect the connector to the tire pressure warning ECU. (b) Install the tire pressure warning ECU with the screw. 2. INSTALL INSTRUMENT PANEL SAFETY PAD SUBASSEMBLY HINT: Refer to the instructions for INSTALLATION of the instrument panel safety ...

High Temperature
DTC 58-45 High Temperature DTC 80-45 High Temperature DESCRIPTION DTC No. DTC Detection Condition Trouble Area 58-45 High map disc player temperature is detected (Over 80C). Radio and navigation assembly 80-45 High map disc player tem ...

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