Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT UNDERDRIVE PACK CLEARANCE

INSPECT UNDERDRIVE PACK CLEARANCE

(a) Install the underdrive clutch to the transaxle case.

NOTICE: Be careful not to damage the oil seal rings.

(b) Install a dial indicator as shown in the illustration.

(c) Measure the underdrive clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

Pack clearance: 1.51 to 1.71 mm (0.0594 to 0.0673 in.)

If the pack clearance is not as specified, inspect the discs, plates and flange.

HINT: There are 5 flanges in different thickness.

Flange thickness: mm (in.)

2. INSPECT UNDERDRIVE CLUTCH DISC NO.1

INSPECT UNDERDRIVE CLUTCH DISC NO.1

(a) Check if the sliding surface of the disc, plate and flange are worn or burnt. If necessary, replace them.

HINT:

3. INSPECT UNDERDRIVE CLUTCH DRUM SUBASSEMBLY

INSPECT UNDERDRIVE CLUTCH DRUM SUBASSEMBLY

(a) Using a dial indicator, measure the inside diameter of the underdrive clutch drum bushing.

Standard drum bushing: 37.06 to 37.08 mm (1.4591 to 1.4598 in.) Maximum drum bushing: 37.13 mm (1.4618 in.)

If the inside diameter is greater than the maximum, replace the underdrive clutch drum.

4. INSPECT UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

INSPECT UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Using a vernier calipers, measure the free length of the spring together with the spring seat.

Standard free length: 17.14 mm (0.6752 in.)

Disassembly
1. INSPECT UNDERDRIVE PACK CLEARANCE HINT: (See page AX-262) 2. REMOVE UNDERDRIVE CLUTCH FLANGE NO.2 HOLE SNAP RING a) Using a screwdriver, remove the underdrive clutch flange No.2 snap rin ...

Reassembly
1. INSTALL UNDERDRIVE CLUTCH DRUM O-RING (a) Coat a new O-ring with ATF, and install it to the underdrive clutch drum. NOTICE: Make sure that the O-ring is not twisted or pinched. 2. INSTALL ...

Other materials:

Types of child restraints
Child restraint systems are classified into the following 3 types according to the age and size of the child: Rear facing - Infant seat/convertible seat Forward facing - Convertible seat Booster seat Selecting an appropriate child restraint system Use a child rest ...

Removal
1. PRECAUTION HINT: See page RS-1 2. SEPARATE BATTERY NEGATIVE TERMINAL 3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 4. REMOVE HORN BUTTON ASSEMBLY (See page RS- 424) 5. REMOVE STEERING WHEEL ASSEMBLY (See page SR-6) 6. REMOVE STEERING COLUMN COVER LWR (See page RS-434) 7. REMOVE SPIRAL CA ...

Input Signal Circuit Malfunction
DTC P0607 Input Signal Circuit Malfunction DESCRIPTION This DTC indicates internal abnormalities of the ECM. DTC No. Detection Item Trouble Area P0607 The ECM has a supervisory CPU and control ECU inside. When each input STP signal is different for 0.15 ...

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