Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT UNDERDRIVE PACK CLEARANCE

INSPECT UNDERDRIVE PACK CLEARANCE

(a) Install the underdrive clutch to the transaxle case.

NOTICE: Be careful not to damage the oil seal rings.

(b) Install a dial indicator as shown in the illustration.

(c) Measure the underdrive clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

Pack clearance: 1.51 to 1.71 mm (0.0594 to 0.0673 in.)

If the pack clearance is not as specified, inspect the discs, plates and flange.

HINT: There are 5 flanges in different thickness.

Flange thickness: mm (in.)

2. INSPECT UNDERDRIVE CLUTCH DISC NO.1

INSPECT UNDERDRIVE CLUTCH DISC NO.1

(a) Check if the sliding surface of the disc, plate and flange are worn or burnt. If necessary, replace them.

HINT:

3. INSPECT UNDERDRIVE CLUTCH DRUM SUBASSEMBLY

INSPECT UNDERDRIVE CLUTCH DRUM SUBASSEMBLY

(a) Using a dial indicator, measure the inside diameter of the underdrive clutch drum bushing.

Standard drum bushing: 37.06 to 37.08 mm (1.4591 to 1.4598 in.) Maximum drum bushing: 37.13 mm (1.4618 in.)

If the inside diameter is greater than the maximum, replace the underdrive clutch drum.

4. INSPECT UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

INSPECT UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Using a vernier calipers, measure the free length of the spring together with the spring seat.

Standard free length: 17.14 mm (0.6752 in.)

Disassembly
1. INSPECT UNDERDRIVE PACK CLEARANCE HINT: (See page AX-262) 2. REMOVE UNDERDRIVE CLUTCH FLANGE NO.2 HOLE SNAP RING a) Using a screwdriver, remove the underdrive clutch flange No.2 snap rin ...

Reassembly
1. INSTALL UNDERDRIVE CLUTCH DRUM O-RING (a) Coat a new O-ring with ATF, and install it to the underdrive clutch drum. NOTICE: Make sure that the O-ring is not twisted or pinched. 2. INSTALL ...

Other materials:

Disassembly
HINT: On the RH side, use the same procedures as on the LH side. 1. REMOVE REAR DOOR WINDOW FRAME MOULDING REAR LH (See page ET-30) 2. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY LH (See page ET-21) 3. REMOVE SLIDE DOOR WINDOW GARNISH LH Fully open the slide door window. Remo ...

On-vehicle inspection
1. INSPECT SIDE AIRBAG SENSOR (VEHICLE NOT INVOLVED IN COLLISION)  Perform a diagnostic system check. 2. INSPECT SIDE AIRBAG SENSOR (VEHICLE INVOLVED IN COLLISION AND AIRBAG HAS NOT DEPLOYED)  Perform a diagnostic system check.  When the center pillar of the vehicle or ...

Removal
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. DRAIN ENGINE COOLANT 3. REMOVE FRONT WIPER ARM HEAD CAP (See page WW-4) 4. REMOVE FRONT WIPER ARM RH (See page WW-4) 5. REMOVE FRONT WIPER ARM LH (See page WW-4) 6. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY (See page WW-4) 7. REMOVE ...

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