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Toyota Sienna Service Manual: How to proceed with troubleshooting

Toyota Sienna Service Manual / 2GR-FE Engine control system / SFI system / How to proceed with troubleshooting

HINT: The intelligent tester can be used in steps 2, 3, 4, 6 and 9.

1 VEHICLE BROUGHT TO WORKSHOP

2 CONNECT INTELLIGENT TESTER TO DLC3

HINT: If the display indicates a communication fault in the tester, inspect the DLC3.

3 CHECK DTC AND FREEZE FRAME DATA

  1. Check for DTC(s) and freeze frame data.

HINT: Record or print the DTCs and freeze frame data, if necessary.

4 CLEAR DTC AND FREEZE FRAME DATA

  1. Clear the DTC(s) and freeze frame data

5 CONDUCT VISUAL INSPECTION

6 SET CHECK MODE DIAGNOSIS

  1. Set the check mode

7 CONFIRM PROBLEM SYMPTOMS

HINT: If the engine does not start, perform steps 9 and 11 first.

Result

Result

8 SIMULATE SYMPTOMS

9 CHECK FOR DTCS

  1. Check for DTCs.

Result

Result

10 REFER TO DTC CHART

HINT: Refer to the DTC chart

GO TO STEP 13

11 CONDUCT BASIC INSPECTION

HINT: Refer to "BASIC INSPECTION".

Result

Result

12 REFER TO PROBLEM SYMPTOMS TABLE

HINT: Refer to "PROBLEM SYMPTOMS TABLE".

Result

Result

13 CHECK ECM POWER SOURCE CIRCUIT

HINT: Refer to "ECM POWER SOURCE CIRCUIT"

14 CONDUCT CIRCUIT INSPECTION

Result

Result

15 CHECK FOR INTERMITTENT PROBLEMS

HINT: Refer to "CHECK FOR INTERMITTENT PROBLEMS"

GO TO STEP 17

16 CONDUCT PARTS INSPECTION

17 IDENTIFY PROBLEM

18 ADJUST AND/OR REPAIR

19 CONDUCT CONFIRMATION TEST

END

Definition of terms
Terms Definitions Monitor Description Description of what ECM monitors and how to detect malfunctions (monitoring purpose and details). Related DTCs A gro ...

Check for intermittent problems
1. CHECK FOR INTERMITTENT PROBLEMS HINT: For use of the intelligent tester only: Inspect the vehicle's ECM using check mode. Intermittent problems are easier to detect with an intelligent teste ...

Other materials:

On-vehicle inspection
1. INSPECT FOR FUEL PUMP OPERATION AND FUEL LEAK (a) Check fuel pump operation. (1) Connect the intelligent tester to the DLC3. (2) Turn the engine switch on (IG) and push the intelligent tester main switch on. NOTICE: Do not start the engine. (3) Select the following menu it ...

Inspection
1. Inspect no. 3 Intake air control valve assembly (A) inspect actuator operation. (1) With 26.7 Kpa (200 mm hg, 7.9 In. Hg) of vacuum applied to the actuator, check that the actuator rod moves. (2) One minute after applying the vacuum, check that the actuator rod does not return. ...

Inspection
1. INSPECT REAR DRIVE SHAFT ASSEMBLY LH (a) Check that there is no remarkable play in the radial direction of the outboard joint. (b) Check that the inboard joint slides smoothly in the thrust direction. (c) Check that there is no remarkable play in the radial direction of the inboard ...

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