Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT OIL PUMP ASSEMBLY

INSPECT OIL PUMP ASSEMBLY

(a) Turn the drive gear with the 2 screwdrivers and make sure that it rotates smoothly.

NOTICE: Be careful not to damage the oil seal lip.

2. INSPECT CLEARANCE OF OIL PUMP ASSEMBLY

INSPECT CLEARANCE OF OIL PUMP ASSEMBLY

(a) Push the driven gear to one side of the body.

(b) Using a feeler gauge, measure the clearance.

Standard body clearance: 0.10 to 0.17 mm (0.0039 to 0.0067 in.) Side clearance: 0.02 to 0.05 mm (0.001 to 0.002 in.) Maximum body clearance: 0.17 mm (0.0067 in.)

If the body clearance is greater than the maximum, replace the oil pump body sub-assembly.

INSPECT CLEARANCE OF OIL PUMP ASSEMBLY

(c) Using a feeler gauge, measure the tip clearance between the driven gear teeth and drive gear teeth.

Standard tip clearance: 0.07 to 0.15 mm (0.0028 to 0.0059 in.) Maximum tip clearance: 0.15 mm (0.0059 in.)

If the tip clearance is greater than the maximum, replace the oil pump body sub-assembly.

 INSPECT CLEARANCE OF OIL PUMP ASSEMBLY

(d) Using a straightedge and feeler gauge, measure the side clearance of both gears.

Standard side clearance: 0.02 to 0.05 mm (0.0008 to 0.0020 in.) Maximum side clearance: 0.05 mm (0.0020 in.)

Drive gear thickness: mm (in.)

Driven gear thickness: mm (in.)

3. INSPECT FRONT OIL PUMP AND GEAR BODY SUBASSEMBLY

INSPECT FRONT OIL PUMP AND GEAR BODY SUBASSEMBLY

(a) Using a dial indicator, measure the inside diameter of the oil pump body bushing.

Standard inside diameter: 38.113 to 38.138 mm (1.50051 to 1.50149 in.) Maximum inside diameter: 38.188 mm (1.50346 in.)

If the inside diameter is greater than the maximum, replace the oil pump body sub-assembly.

4. INSPECT STATOR SHAFT ASSEMBLY

INSPECT STATOR SHAFT ASSEMBLY

(a) Using a dial indicator, measure the inside diameter of the stator shaft.

Standard inside diameter: 21.500 to 21.526 mm (0.84646 to 0.84748 in.) Maximum inside diameter: 21.57 mm (0.8492 in.)

If the inside diameter is greater than the maximum, replace the stator shaft.

Disassembly
1. INSPECT OIL PUMP ASSEMBLY HINT: (See page AX-234) 2. REMOVE CLUTCH DRUM OIL SEAL RING (a) Remove the 2 clutch drum oil seal rings. 3. REMOVE STATOR SHAFT ASSEMBLY (a) Using a "torx&q ...

Reassembly
1. INSTALL FRONT OIL PUMP OIL SEAL (a) Using SST and a hammer, install a new oil seal to the oil pump body. SST 09350-32014 (09351-32140) HINT: The seal end should be flat with the outer edge ...

Other materials:

Diagnostic trouble code chart
HINT: If a trouble code is displayed during the DTC check, check the circuit indicated by the DTC. For details of each code, turn to the page for the respective DTC Code. in the DTC chart. Inspect the fuse and relay before investigating the trouble areas as shown in the table below. ...

Communication Error from ECM to Distance Control ECU
DTC P1616 Communication Error from ECM to Distance Control ECU DTC U0100 Lost Communication with ECM/PCM "A" DESCRIPTION The ECM receives signals from each sensor and ECU, then sends signals such as A/T signals, cruise control operation signals, low speed operation signals, brake co ...

Calibration
1. SELECT COMPASS DISPLAY MODE  The MODE switch allows you to select the Display or Non-display mode of the compass. HINT: In compass display mode, the display indicates outside temperature/average fuel consumption/ instantaneous fuel consumption/distance to empty with compass. 2. ...

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