Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. Install transmission valve body assembly

Install transmission valve body assembly

(a) Install the shift solenoid valve SL1 to the valve body assembly with the bolt.

Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf)

Install transmission valve body assembly

(b) Install the shift solenoid valve SL2 to the valve body assembly with the bolt.

Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)

Install transmission valve body assembly

(c) Install the shift solenoid valve DSL to the valve body assembly with the bolt.

Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)

Install transmission valve body assembly

(d) Install the shift solenoid valve SR to the valve body assembly.

Install transmission valve body assembly

(e) Install the shift solenoid valve S4 to the valve body assembly with the bolt.

Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)

Install transmission valve body assembly

(f) Install the shift solenoid valve SL3 and SLT to the valve body assembly.

(g) Install the lock plate to the valve body assembly with the bolt.

Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf)

Install transmission valve body assembly

(h) Install the spring and check ball body.

Install transmission valve body assembly

(i) Align the groove of the manual valve with the pin of the lever.

(j) Install the 17 bolts.

Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)

(i) Align the groove of the manual valve with the pin of the lever.

(j) Install the 17 bolts.

Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)

 Install transmission valve body assembly

NOTICE:
  • Push the valve body against the accumulator piston springs and check ball body to install the valve body.
  • First, temporarily tighten the bolts marked with (1) in the illustration because they are positioning bolts.

Bolt length: Bolt A: 41 mm (1.614 in.) Bolt B: 57 mm (2.244 in.) Bolt C: 25 mm (0.984 in.)

2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

 INSTALL VALVE BODY OIL STRAINER ASSEMBLY

(a) Coat a new O-ring with ATF.

(b) Install the O-ring to the oil strainer.

INSTALL VALVE BODY OIL STRAINER ASSEMBLY

(c) Install the oil strainer with the 3 bolts.

Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)

3. INSTALL TRANSMISSION WIRE

INSTALL TRANSMISSION WIRE

(a) Coat the O-ring with ATF.

(b) Install the ATF temperature sensor with the lock plate and bolt.

Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) (c) Connect the 7 shift solenoid valve connectors.

4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY

INSTALL AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY

(a) Install the 2 magnets in the oil pan.

(b) Apply seal packing or equivalent to the 18 bolts.

Seal packing: THREE BOND 2430 or equivalent

(c) Install the oil pan and new gasket with the 18 bolts to the transaxle case.

Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf)

INSTALL AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY

NOTICE: Tighten the bolts within 10 minutes of sealant application.

5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 6. ADD AUTOMATIC TRANSAXLE FLUID 7. CHECK FLUID LEVEL IN AUTOMATIC TRANSAXLE (See page AX-123) 8. INSTALL ENGINE UNDER COVER NO.1 9. RESET MEMORY

HINT: (See page AX-16)

Removal
1. Remove engine under cover no.1 2. Disconnect cable from negative battery terminal 3. Drain automatic transaxle fluid (see page ax-131) 4. Remove automatic transaxle oil pan subassembly (a ...

Shift lock system
On-vehicle inspection 1. CHECK SHIFT LOCK OPERATION (a) Move the shift lever to the P position. (b) Turn the ignition switch to the LOCK position. (c) Check that the shift lever cannot be move ...

Other materials:

Reassembly
1. INSTALL REAR SEAT STAY SUB-ASSEMBLY  Install the rear seat stay sub-assembly with the nut. Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 2. INSTALL NO. 2 SEAT CUSHION SPRING ASSEMBLY LH 3. INSTALL LOCUS CABLE LH  Install the locus cable LH with the nut. Torque: 5.5 N*m (56 kg ...

Terminals of ECU
1. FOLD SEAT CONTROL ECU LH Disconnect the fold seat control ECU connectors. Measure the voltage and resistance of the wire harness side connectors. If the result is not as specified, there may be a malfunction on the wire harness side.  Reconnect the fold seat control E ...

Stop Light Switch Circuit Malfunction
DTC P0571 Stop Light Switch Circuit Malfunction DESCRIPTION The ECM receives the brake demand signal from the distance control ECU and transmits it to the skid control ECU (brake actuator assembly). The skid control ECU (brake actuator assembly) receives a signal from the ECM and operates ...

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