Toyota RAV4 manuals

Toyota Sienna Service Manual: Power Back Door does not Operate

DESCRIPTION

NOTICE: When disconnecting the negative (-) terminal cable of the battery or drive unit, initialize the power back door system

WIRING DIAGRAM

WIRING DIAGRAM

WIRING DIAGRAM

INSPECTION PROCEDURE

1 BASIC INSPECTION

  1. Conditions necessary for the power back door to open:
  1. Power back door main switch is in the ON position (switch free: orange paint on the top of the switch appears).
  2. Back door is between the fully closed position and approximately around the half-open position.
  3. Shift lever is in the P position when the ignition switch is ON (When the ignition switch is OFF, the power back door operates in any position of the shift lever.)
  1. Conditions necessary for the power back door to close:
  1. Power back door main switch is in the ON position (switch free: orange paint on the top of the switch appears).
  2. Back door is between approximately around the half-open position and the fully open position.
  3. Back door touch sensor is not damaged and deformed.

2 INSPECT FUSE (ECU-B, ECU IG, AM1)

  1. Inspect the ECU-B, ECU IG and AM1 fuses.

3 CHECK DTC

  1. Check for DTC B2222. DTC B2222 indicates a pulse sensor malfunction.
  1. Without code outputs, proceed to A.
  2. With code outputs, proceed to B.

4 INSPECT COMMUNICATION FUNCTION OF LARGE-SCALE MULTIPLEX COMMUNICATION SYSTEM (BEAN)

  1. Use the intelligent tester to check for normal function of the multiplex communication system.
  1. (ECU unconnected, communication line malfunctioning) Without DTC B1214, B1215 or B1287 outputs, proceed to A.
  2. (ECU unconnected, communication line malfunctioning) With DTC B1214, B1215 or B1287 outputs, proceed to B.

5 READ VALUE OF INTELLIGENT TESTER

  1. Using the intelligent tester, check the DATA LIST for proper functioning of the power back door main switch.

OK (Power back door ECU):

Power back door ECU

6 INSPECT POWER BACK DOOR MAIN SWITCH

INSPECT POWER BACK DOOR MAIN SWITCH

  1. Inspect the resistance of the main switch.

Resistance

Resistance

HINT: If the switch does not illuminate, it will not affect the ON / OFF function of the switch. For the illumination check, refer to INSPECTION

7 CHECK WIRE HARNESS (POWER BACK DOOR MAIN SWITCH - POWER BACK DOOR ECU)

CHECK WIRE HARNESS

  1. Disconnect the P7 main switch and P13 ECU connectors.
  2. Check the resistance between the wire harness side connectors.

Resistance (Check for open circuit)

Check for open circuit

REPLACE POWER BACK DOOR ECU

8 CHECK SWITCH OPERATION

  1. If the power back door does not respond to using the satellite switch, proceed to A.
  2. If the power back door does not respond to using the back door opener switch outside, proceed to B.

9 INSPECT SATELLITE SWITCH

INSPECT SATELLITE SWITCH

  1. Inspect the resistance of the back door switch.

Resistance

Resistance

HINT: If the switch does not illuminate, it will not affect the ON / OFF function of the switch. For the illumination check, refer to INSPECTION

10 CHECK WIRE HARNESS (SATELLITE SWITCH - DRIVER SIDE J/B, BODY GROUND)

CHECK WIRE HARNESS

  1. Disconnect the S13 switch and the B7 ECU connectors.
  2. Check the resistance between the wire harness side connectors.

Resistance (Check for open circuit)

Check for open circuit)

  1. Check the resistance between the S13 switch connector and body ground.

Resistance (Check for open circuit)

Check for open circuit

REPAIR OR REPLACE HARNESS AND CONNECTOR

11 READ VALUE OF INTELLIGENT TESTER

  1. Using the intelligent tester, check the DATA LIST for proper functioning of the back door opener switch (Outside handle switch).

OK (Power back door ECU):

Power back door ECU

12 INSPECT BACK DOOR OPENER SWITCH ASSEMBLY (OUTSIDE HANDLE SWITCH)

INSPECT BACK DOOR OPENER SWITCH ASSEMBLY

  1. Inspect the resistance of the switch.

Resistance

Resistance

13 CHECK WIRE HARNESS (BACK DOOR OPENER SWITCH - POWER BACK DOOR ECU AND GROUND)

CHECK WIRE HARNESS

  1. Disconnect the B12 switch and P13 ECU connectors.
  2. Check the resistance between the wire harness side connectors.

Resistance (Check for open circuit)

Check for open circuit

  1. Check the resistance between the B12 switch connector and body ground.

Resistance (Check for open circuit)

Check for open circuit

REPLACE POWER BACK DOOR ECU

14 READ VALUE OF INTELLIGENT TESTER

  1. Using the intelligent tester, check the DATA LIST for proper functioning of the power back door touch sensor LH.

OK (Power back door ECU):

Power back door ECU

15 INSPECT POWER BACK DOOR TOUCH SENSOR LH

INSPECT POWER BACK DOOR TOUCH SENSOR LH

  1. Check the resistance of the sensor.

Resistance

Resistance

16 CHECK WIRE HARNESS (POWER BACK DOOR TOUCH SENSOR LH - POWER BACK DOOR ECU)

CHECK WIRE HARNESS

  1. Disconnect the P15 sensor and P13 ECU connectors.
  2. Check the resistance between the wire harness side connectors.

Resistance (Check for open circuit)

Check for open circuit

REPLACE POWER BACK DOOR ECU

17 READ VALUE OF INTELLIGENT TESTER

  1. Using the intelligent tester, check the DATA LIST for proper functioning of the power back door touch sensor RH.

OK (Power back door ECU):

Power back door ECU

18 INSPECT POWER SLIDE DOOR WARNING BUZZER

INSPECT POWER SLIDE DOOR WARNING BUZZER

  1. Check the resistance of the sensor.

Resistance

Resistance

19 CHECK WIRE HARNESS (POWER BACK DOOR TOUCH SENSOR RH - POWER BACK DOOR ECU)

CHECK WIRE HARNESS

  1. Disconnect the P16 sensor and P13 ECU connectors.
  2. Check the resistance between the wire harness side connectors.

Resistance (Check for open circuit)

Check for open circuit

REPLACE POWER BACK DOOR ECU

20 PERFORM ACTIVE TEST BY INTELLIGENT TESTER

  1. Select the ACTIVE TEST and then check that the power back door drive unit operates.

HINT: During the ACTIVE TEST, the intelligent tester sends a signal to the power back door ECU to drive the power back door drive unit. If the power back door drive unit operates, the power back door drive unit itself and the wire harness between the power back door drive unit and power back door ECU are considered to be functionary normally

OK (Power back door ECU):

Power back door ECU

21 INSPECT POWER BACK DOOR DRIVE UNIT

INSPECT POWER BACK DOOR DRIVE UNIT

  1. Remove the unit.
  2. Connect the battery positive (+) lead to terminal 3 and battery negative (-) terminal lead to terminal 9.
  3. Apply battery voltage to the terminals and check the motor operation.

OK

INSPECT POWER BACK DOOR DRIVE UNIT

  1. Check the resistance of the clutch terminals.

Resistance

Resistance

  1. Reinstall the unit with the connector connected.

INSPECT POWER BACK DOOR DRIVE UNIT

  1. Check the pulse of the pulse sensor.
  1. Using an oscilloscope, check the pulse generated when the door is manually opened and closed.

Reference

Reference

HINT: A cycle of the pulse changes between approx. 10 to 20 msec. according to the speeds that the slide door is moving.

NOTICE: When disconnecting the drive unit, initialize the power back door system

22 CHECK WIRE HARNESS (POWER BACK DOOR DRIVE UNIT - POWER BACK DOOR ECU)

CHECK WIRE HARNESS (POWER BACK DOOR DRIVE UNIT - POWER BACK DOOR ECU)

  1. Disconnect the P12 unit and P13 ECU connectors.
  2. Check the resistance between the wire harness side connectors.

Resistance (Check for open circuit)

Check for open circuit

REPLACE POWER BACK DOOR ECU

23 READ VALUE OF INTELLIGENT TESTER

  1. Using the intelligent tester, check the DATA LIST for proper functioning of the switches listed below.

OK (Power back door ECU):

Power back door ECU

24 INSPECT BACK DOOR LOCK ASSEMBLY

25 CHECK WIRE HARNESS (BACK DOOR LOCK ASSEMBLY - POWER BACK DOOR ECU)

26 REPLACE POWER BACK DOOR ECU

  1. Check the power back door for normal OPEN / CLOSE operation

SYSTEM NORMAL

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