Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY

INSTALL FUEL PRESSURE REGULATOR ASSEMBLY

(a) Apply a light coat of gasoline or spindle oil to the 2 new O-rings, and install it to the fuel pressure regulator.

(b) Apply a light coat of gasoline or spindle oil to the 2 O-rings again, and install the fuel pressure regulator to the No. 1 fuel tube joint.

(c) Install the clip.

2. INSTALL FUEL PUMP HARNESS

3. INSTALL NO. 1 FUEL TUBE JOINT

INSTALL NO. 1 FUEL TUBE JOINT

(a) Apply a light coat of gasoline or spindle oil to a new O- ring, and install it to the No. 1 fuel tube joint.

(b) Apply a light coat of gasoline or spindle oil to the Oring again, and install the No. 1 fuel tube joint to the fuel suction plate.

(c) Connect the connector.

4. INSTALL FUEL FILTER ASSEMBLY

(a) Install the fuel filter with a new clip.

5. INSTALL FUEL PUMP

INSTALL FUEL PUMP

(a) Install the fuel pump spacer to the fuel pump.

(b) Apply a light coat of gasoline or spindle oil to a new O- ring, and install it to the fuel pump.

(c) Apply a light coat of gasoline or spindle oil to the Oring again, and install the fuel pump to the fuel suction plate.

(d) Connect the fuel pump connector.

6. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY

INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY

(a) Apply a light coat of gasoline or spindle oil to a new O- ring, and install it to the No. 1 fuel tube joint.

(b) Apply a light coat of gasoline or spindle oil to the Oring again, and install the fuel suction plate to the No. 1 fuel suction support.

7. INSTALL FUEL SENDER GAUGE ASSEMBLY

8. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH  PUMP AND GAUGE

INSTALL FUEL SUCTION TUBE ASSEMBLY WITH  PUMP AND GAUGE

NOTICE: Prior to assembly, all the new components must be stabilized at room temperature for minimum 12 hours.

(a) Ensure fuel suction tube set gasket groove is clean and free of foreign particles.

(b) Install a new fuel suction tube set gasket to the fuel tank.

(c) Make sure that the fuel suction tube set gasket sits in the groove.

(d) Align the arrow mark of the fuel suction tube assembly with pump and gauge and the tank suction tube support.

NOTICE: Be careful not bend the arm of the fuel sender gauge.

INSTALL FUEL SUCTION TUBE ASSEMBLY WITH  PUMP AND GAUGE

(e) Align marks on a new fuel pump gauge retainer and the fuel tank.

(f) Position the fuel pump gauge retainer on top of the fuel suction tube assembly with pump and gage flange while pushing down the flange on center.

(g) While holding the fuel suction tube assembly with pump and gauge, tighten the fuel pump gauge retainer one complete turn by hand.

NOTICE:
  • Make sure the fuel suction tube with pump and gauge anti-rotation tab is in the groove during above operation.
  • "S" arrow on the fuel tank indicates 0 degrees position.

INSTALL FUEL SUCTION TUBE ASSEMBLY WITH  PUMP AND GAUGE

(h) Ensure that no cross threading occurred during installation by checking the gap between the fuel pump gauge retainer and the fuel tank. Confirm that the gap is even. If cross threading occurred, remove the fuel pump gauge retainer and repeat step (g).

(i) Using SST, tighten the fuel pump gauge retainer to the specified torque.

SST 09808-14020 (09808-01410, 09808-01420, 09808-01430) Torque: 70 to 90 N*m (714 to 918 kgf*cm, 52 to 67 ft.*lbf)

NOTICE:
  • No ratcheting effect allowed when tightening the fuel pump gauge retainer.
  • No grease or lubrication allowed on parts during installation.

HINT:

A rib on the fuel pump gauge retainer can be fitted into a tip of the SST.

(j) Install the fuel pump gauge retainer by one and half turn so that the triangle mark on the fuel pump gauge retainer is between 475° and 535° from the start position.

(k) If the triangle mark is not reached 475°, confirm that no cross threading occurred by measuring the gap between the fuel pump gauge retainer and the fuel tank.

If cross threading occurred, replace the fuel pump gauge retainer, the gasket and the tank suction tube support.

INSTALL FUEL SUCTION TUBE ASSEMBLY WITH  PUMP AND GAUGE

(l) Replace the tank suction tube support.

(1) Remove the tank suction tube support from the fuel tank.

INSTALL FUEL SUCTION TUBE ASSEMBLY WITH  PUMP AND GAUGE

(2) Install the tank suction tube support to the fuel tank as shown in the illustration.

INSTALL FUEL SUCTION TUBE ASSEMBLY WITH  PUMP AND GAUGE

(m) Put a mark on the fuel pump gauge retainer and the fuel tank with paint. This will be the evidence that the fuel pump gauge retainer has been removed.

9. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY

INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Install in the fuel return tube with the tube joint clip.

NOTICE:
  • Check that there is no scratch or foreign objects on the connecting part.
  • Check that the fuel tube joint is inserted securely.
  • Check that the tube joint clip is on the collar of the fuel tube joint.
  • After installing the tube joint clip, check that the fuel tube joint has not been pulled off.

10. INSTALL FUEL TANK TO FILLER PIPE HOSE (See page FU-44)

Inspection
1. INSPECT FUEL PUMP (a) Inspect fuel pump resistance. (1) Using an ohmmeter, measure the resistance between the terminals. Standard resistance (b) Inspect fuel pump operation (1) Apply ...

Installation
1. INSTALL FUEL TANK ASSEMBLY (See page FU-44)V 2. INSPECT FOR FUEL LEAK (See page FU-7) 3. INSTALL FUEL TANK FILLER HOSE COVER (See page FU-45) 4. INSTALL REAR FLOOR NO. 2 CROSSMEMBER BRACE LH ( ...

Other materials:

Selecting trailer ball
Use the correct trailer ball for your application. Trailer ball load rating Matches or exceeds the gross trailer weight rating of the trailer. Ball diameter Matches the size of the trailer coupler. Most couplers are stamped with the required trailer ball size. Shank len ...

If your vehicle needs to be towed
If towing is necessary, we recommend having your vehicle towed by your Toyota dealer or commercial towing service, using a wheel-lift type truck or flat bed truck. Use a safety chain system for all towing, and abide by all state/ provincial and local laws. 2WD models: If towing your vehicle ...

Problem symptoms table
HINT:  Before inspecting the suspected areas listed in the table below, check the fuse and relay.  Before inspecting the suspected areas listed in the table below, check for DTCs.  Methods used to verify the cause of the problem are listed in order of probability in the ...

© 2011-2021 Copyright www.tsienna.net