Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL PLANETARY GEAR

 INSTALL PLANETARY GEAR

(a) Apply grease to the planetary gears and pin parts of the planetary shaft.

(b) Install the 3 planetary gears.

2. INSTALL STARTER ARMATURE ASSEMBLY

INSTALL STARTER ARMATURE ASSEMBLY

(a) Apply grease to the plate washer and the armature shaft.

(b) Install the starter armature to the starter commutator end frame.

(c) Using snap ring pliers, install the plate washer and a new snap ring.

INSTALL STARTER ARMATURE ASSEMBLY

(d) Using a vernier caliper, measure length of the snap ring.

Maximum length: 5.0 mm (0.197 in.) If the length is greater than the maximum, replace it with a new snap ring

3. INSTALL DRIVE HOUSING STARTER BEARING COVER

INSTALL DRIVE HOUSING STARTER BEARING COVER

(a) Install the drive housing starter bearing cover to the starter commutator end frame.

4. INSTALL STARTER ARMATURE PLATE

INSTALL STARTER ARMATURE PLATE

(a) Insert the starter armature plate to the starter yoke.

(b) Align the keyway of the starter plate with the key inside the starter yoke, and install the starter plate.

5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY

INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY

(a) Align the rubber with the convex cutout of starter yoke.

(b) Install starter commutator end frame to the starter yoke.

6. INSTALL STARTER YOKE ASSEMBLY

INSTALL STARTER YOKE ASSEMBLY

(a) Align the key of the starter yoke with the keyway of repair service starter kit.

INSTALL STARTER YOKE ASSEMBLY

(b) Install the starter yoke with the 2 through bolts.

Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)

7. INSTALL REPAIR SERVICE STARTER KIT

INSTALL REPAIR SERVICE STARTER KIT

(a) Apply grease to the plunger and the hook.

(b) Hang the plunger hook of the repair service starter kit to the drive lever.

(c) Install the plunger and return spring.

INSTALL REPAIR SERVICE STARTER KIT

(d) Install the repair service starter kit with the 2 screws.

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

INSTALL REPAIR SERVICE STARTER KIT

(e) Connect the lead wire to the repair service starter kit with the nut.

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Inspection
1. Inspect starter assembly NOTICE: These tests must be performed within 3 to 5 seconds to avoid burning out the coil. (a) Perform the pull-in test. (1) Disconnect the lead ...

Installation
1. INSTALL STARTER ASSEMBLY (a) Install the starter with the 2 bolts. Torque: 37 N*m (380 kgf*cm, 26 ft.*lbf) for bolt (b) Connect the starter connector. (c) Install the terminal nut a ...

Other materials:

Terminals of ECU
1. INSTRUMENT PANEL JUNCTION BLOCK (MULTIPLEX NETWORK BODY ECU)  Disconnect the B6, B7 and B9 ECU connectors. Disconnect the 1A, 1C, 1K, 1L and 1P J/B connectors. Check the voltage or resistance according to the value(s) in the table below (wire harness side connector). ...

Check mode procedure
1. CHECK MODE (SIGNAL CHECK): DTC CHECK  Connect the intelligent tester to the DLC3.  Turn the ignition switch to the ON position. Select the "SIGNAL CHECK", and proceed checking using the intelligent tester. NOTICE: Select the "SIGNAL CHECK" from the ...

Skid Control Buzzer Circuit
DESCRIPTION The skid control buzzer sounds and SLIP indicator blinking during VSC operation. WIRING DIAGRAM INSPECTION PROCEDURE 1 PERFORM ACTIVE TEST USING INTELLIGENT TESTER (SKID CONTROL BUZZER) (a) Connect the intelligent tester to the DLC3. (b) Start the engine. (c) Select the ...

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