Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL OVERDRIVE DIRECT CLUTCH O-RING

INSTALL OVERDRIVE DIRECT CLUTCH O-RING

(a) Coat an O-ring with ATF, and install it to the direct clutch drum.

NOTICE: Make sure that the O-ring is not twisted or pinched when it is installed.

2. INSTALL OVERDRIVE DIRECT CLUTCH DRUM SUBASSEMBLY

INSTALL OVERDRIVE DIRECT CLUTCH DRUM SUBASSEMBLY

(a) Coat the direct clutch drum with ATF, and install it to the intermediate shaft.

NOTICE:

3. INSTALL OVERDRIVE DIRECT CLUTCH PISTON

INSTALL OVERDRIVE DIRECT CLUTCH PISTON

(a) Coat the overdrive direct clutch piston with ATF, and install it to the direct clutch drum.

4. INSTALL OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

 INSTALL OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Install the overdrive clutch return spring to the direct clutch drum.

NOTICE: Installing the spring sub-assembly, check that all of the springs are fit in piston correctly.

(b) Coat the clutch balancer with ATF.

INSTALL OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(c) Install the clutch balancer to the direct clutch drum.

NOTICE:

INSTALL OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(d) Place SST on the clutch balancer and compress the overdrive clutch return spring with a press.

SST 09387-00020

(e) Using a snap ring expander, install the snap ring to the direct clutch drum.

(f) Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.

NOTICE:

INSTALL OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(g) Set the end gap of the snap ring in the piston shown in the illustration.

NOTICE: The end gap of the snap ring should not align with any of the stoppers.

5. INSTALL OVERDRIVE DIRECT CLUTCH DISC

INSTALL OVERDRIVE DIRECT CLUTCH DISC

(a) Coat the 4 discs with ATF.

(b) Install the 4 plates, 4 discs and flange to the intermediate shaft.

NOTICE: Make sure that the plates, discs, and flange are installed as shown in the illustration.

INSTALL OVERDRIVE DIRECT CLUTCH DISC

(c) Using a screwdriver, install the snap ring.

(d) Check that the end gap of the snap ring is not aligned with one of the cutouts.

NOTICE: The snap ring should be fully engaged in the groove of the drum.

6. INSTALL DIRECT MULTIPLE DISC CLUTCH DISC

INSTALL DIRECT MULTIPLE DISC CLUTCH DISC

(a) Coat the 3 disc with ATF.

(b) Install the cushion plate, 3 plates, 3 disc and flange to the intermediate shaft.

NOTICE:

INSTALL DIRECT MULTIPLE DISC CLUTCH DISC

(c) Using a screwdriver, install the snap ling.

(d) Check that the end gap of the snap ling is not aligned with one of the cutouts.

NOTICE: The slap ring should be fixed certainly in the groove of the drum.

Inspection
1. Inspect pack clearance of reverse clutch (A) install the intermediate shaft and needle roller bearing onto the transaxle rear cover. (B) using a dial indicator, measure the reverse clutch ...

Other materials:

Installation
1. INSTALL TIRE PRESSURE WARNING RESET SWITCH (a) Engage the 2 claws to install the tire pressure warning reset switch to the lower instrument panel finish panel sub-assembly LH. 2. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH 3. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH 4. IN ...

Data list / active test
HINT: By accessing the DATA LIST displayed by the intelligent tester, you can perform such functions as reading the values of switches and sensors without removing any parts. Reading the DATA LIST as the first step in troubleshooting is one method to shorten labor time. 1. DATA LIST FOR OCCUPA ...

Reassembly
1. INSTALL CENTER SUPPORT BEARING ASSEMBLY NO.1 (a) Set the center support bearing assembly No. 1 (front) to the intermediate shaft, as shown in the illustration. (b) Install a new washer to the intermediate shaft. NOTICE: Be sure to install the bearing in the correct direction. (c ...

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