Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL UNDERDRIVE CLUTCH DRUM O-RING

INSTALL UNDERDRIVE CLUTCH DRUM O-RING

(a) Coat a new O-ring with ATF, and install it to the underdrive clutch drum.

NOTICE: Make sure that the O-ring is not twisted or pinched.

2. INSTALL UNDERDRIVE CLUTCH PISTON SET

 INSTALL UNDERDRIVE CLUTCH PISTON SET

(a) Coat the underdrive clutch piston with ATF, and install it to the underdrive clutch piston drum.

NOTICE:

3. INSTALL UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

INSTALL UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Install the return spring to the underdrive clutch drum.

NOTICE: Installing the spring sub-assembly, check that all of the springs are fit in the piston correctly.

(b) Coat the clutch balancer with ATF.

INSTALL UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(c) Install the clutch balancer to the underdrive clutch drum.

NOTICE: Be careful not to damage the lip of the clutch balancer.

INSTALL UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(d) Place SST on the clutch balancer and compress the piston return spring with a press.

SST 09350-32014 (09351-32070)

(e) Using a snap ring expander, install the snap ring to the underdrive clutch drum.

(f) Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.

NOTICE:

INSTALL UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(g) Set the end gap of the snap ring in the underdrive clutch drum as shown in the illustration.

NOTICE: The end gap of the snap ring should not align with any of the stoppers.

4. INSTALL UNDERDRIVE CLUTCH DISC NO.1

 INSTALL UNDERDRIVE CLUTCH DISC NO.1

(a) Coat the 4 discs with ATF.

(b) Install the 4 plates, 4 discs and flange to the underdrive clutch drum.

NOTICE: Make sure that the plates, discs, and flange are installed as shown in the illustration.

5. INSTALL 1ST & REVERSE BRAKE RETURN SPRING SHAFT SNAP RING

INSTALL 1ST & REVERSE BRAKE RETURN SPRING SHAFT SNAP RING

(a) Using a screwdriver, install the underdrive clutch flange No.2 hole snap ring.

(b) Check that the end gap of snap ring is not aligned with one of the cutouts.

NOTICE: The snap ring should be fully engaged in the groove of the drum.

6. INSPECT UNDERDRIVE PACK CLEARANCE

HINT: (See page AX-262)

Inspection
1. INSPECT UNDERDRIVE PACK CLEARANCE (a) Install the underdrive clutch to the transaxle case. NOTICE: Be careful not to damage the oil seal rings. (b) Install a dial indicator as shown in the ...

Differential case
COMPONENTS ...

Other materials:

Check mode procedure
1. CHECK MODE (SIGNAL CHECK): DTC CHECK  Connect the intelligent tester to the DLC3.  Turn the ignition switch to the ON position. Select the "SIGNAL CHECK", and proceed checking using the intelligent tester. NOTICE: Select the "SIGNAL CHECK" from the ...

Initialization
1. RESET  Reset the power slide door system: The power slide door ECU records the fully open position of the power slide door in its memory and the power slide door fully opens and closes based on this memory. The power slide door cannot operate without this memory. In the case wh ...

Selecting the audio source
Switching between audio sources such as radio and CD are explained in this section. Changing audio source Press the “AUDIO” button to display the audio source selection screen. If the audio source selection screen is not displayed, press the “AUDIO” button again. Select the des ...

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