Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE STEERING INTERMEDIATE SHAFT ASSEMBLY

REMOVE STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the steering intermediate shaft assembly and main shaft.

(b) Remove the bolt and steering intermediate shaft assembly.

2. REMOVE KEY CYLINDER LIGHT ASSEMBLY (w/o Engine Immobiliser System)

3. REMOVE TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System)

REMOVE TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System)

(a) Widen the claw hanging onto the upper bracket by approx. 1.0 mm (0.039 in.) using a screwdriver.

(b) Pull the transponder key amplifier toward the rear of the vehicle with the claw open.

NOTICE: Take care not to use excessive force to prevent the case from being damaged.

4. REMOVE STEERING COLUMN BRACKET ASSEMBLY UPPER

REMOVE STEERING COLUMN BRACKET ASSEMBLY UPPER

(a) Using a centering punch, mark the center of the 2 tapered-head bolts.

(b) Using a 3 to 4 mm (0.12 to 0.16 in.) drill, drill a hole into the heads of the 2 bolts.

(c) Using a screw extractor, remove the 2 bolts and steering column upper w/ switch bracket assembly.

5. REMOVE IGNITION SWITCH LOCK CYLINDER ASSEMBLY

REMOVE IGNITION SWITCH LOCK CYLINDER ASSEMBLY

(a) Place the ignition switch lock cylinder assembly in the ACC position.

(b) Push down the stop pin with a screwdriver, and pull out the cylinder assembly.

6. REMOVE UN-LOCK WARNING SWITCH ASSEMBLY

REMOVE UN-LOCK WARNING SWITCH ASSEMBLY

(a) Disconnect the un-lock warning switch assembly connector from the ignition or starter switch assembly.

(b) Remove the un-lock warning switch assembly by pushing up the center part and releasing the 2 claws.

(c) Disengage the secondary locking device.

(d) Using a screwdriver, disengage the locking lug of terminals 1 and 2, and pull the terminals out from the rear side of the un-lock warning switch assembly.

REMOVE UN-LOCK WARNING SWITCH ASSEMBLY

7. REMOVE KEY INTER LOCK SOLENOID

(a) Remove the 2 screws and solenoid from the steering column bracket assembly.

8. REMOVE IGNITION OR STARTER SWITCH ASSEMBLY

(a) Remove the 2 screws and ignition or starter switch assembly from the steering column bracket assembly UPR.

Removal
1. PRECAUTION HINT: See page RS-1 2. DISCONNECT BATTERY NEGATIVE TERMINAL Wait for 90 seconds after disconnecting the battery terminal to prevent the airbag working. 3. PLACE FRONT WHEELS FACING ...

Reassembly
1. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY (a) Install the ignition or starter switch assembly to the steering column bracket assembly UPR with the 2 screws. 2. INSTALL KEY INTER LOCK SOLENOI ...

Other materials:

Installation
1. Install thermostat (a) Install a new gasket to the thermostat. (b) Install the thermostat with the jiggle valve facing up. Hint: the jiggle valve may be set within 10° on either side of the prescribed position. 2. INSTALL WATER INLET (a) Install the water inlet with the 2 nuts . ...

Removal
1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH 2. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG 3. REMOVE FRONT DOOR ARMREST BASE PANEL ASSEMBLY 4. REMOVE BACK FRAME PLATE 5. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY 6. REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY 7. REMOVE OUTER RE ...

Removal
1. Remove engine under cover no.1 2. Disconnect cable from negative battery terminal 3. Drain automatic transaxle fluid (see page ax-131) 4. Remove automatic transaxle oil pan subassembly (a) Remove the 18 bolts, oil pan and gasket. NOTICE: Some fluid will remain in the oil pan. ...

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