Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. INSPECT PACK CLEARANCE OF FORWARD CLUTCH

HINT: (See page AX-242)

2. REMOVE FORWARD MULTIPLE DISC CLUTCH DISC

REMOVE FORWARD MULTIPLE DISC CLUTCH DISC

(a) Using a screwdriver, remove the snap ring.

REMOVE FORWARD MULTIPLE DISC CLUTCH DISC

(b) Remove the flange, 5 discs and 5 plates from the input shaft assembly.

3. REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Place SST on the spring retainer and compress the return spring with a press.

(b) Using a snap ring expander, remove the snap ring.

NOTICE:

REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

(c) Remove the clutch balancer from the input shaft.

REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

(d) Remove the forward clutch return spring from the input shaft.

4. REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Place the forward clutch drum onto the oil pump.

(b) Holding the forward clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the oil pump to remove the forward clutch piston.

HINT:

When the piston cannot be removed as it is slanted, blow air again with the protruding side pushed, or remove the piston using the needle nose pliers with vinyl tape on the tip.

5. REMOVE INPUT SHAFT OIL SEAL RING

REMOVE INPUT SHAFT OIL SEAL RING

(a) Remove the input shaft oil seal ring from the input shaft.

Forward clutch
Components ...

Inspection
1. INSPECT PACK CLEARANCE OF FORWARD CLUTCH (a) Install the forward clutch on the oil pump. NOTICE: Be careful not to damage the oil seal ring of oil pump. b) Using a dial indicator, measure ...

Other materials:

Editing the contact data
For PBAP compatible Bluetooth® phones, this function is available when “Automatic Transfer” is set to off. Select “Edit Contact”. Select the desired contact. Select corresponding to the desired name or number. For editing the name Follow the steps in “Registerin ...

On-vehicle inspection
1. INSPECT DRIVE BELT (a) Visually check the drive belt for excessive wear, frayed cords, etc. If any defect is found, replace the drive belt. HINT: Cracks on the rib side of a belt are considered acceptable. Replace the belt if there are any missing ribs. 2. CHECK POWER STEERING FLUID ...

Removal
1. REMOVE ENGINE AND TRANSAXLE HINT: (See page EM-26) 2. REMOVE AUTOMATIC TRANSMISSION WITH TRANSFER HINT: (See page AX-164) 3. REMOVE NO. 1 TRANSFER CASE PLUG (a) Remove the No. 1 transfer case plug. (b) Remove the No. 1 gasket from the transfer case No. 1 plug. 4. REMOVE NO. 2 T ...

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