Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE FRONT DIFFERENTIAL RING GEAR

REMOVE FRONT DIFFERENTIAL RING GEAR

(a) Place the match-marks on the ring gear and differential case.

REMOVE FRONT DIFFERENTIAL RING GEAR

(b) Remove the 16 bolts.

REMOVE FRONT DIFFERENTIAL RING GEAR

(c) Using a plastic hammer, tap ring gear to remove it from the case.

2. REMOVE FRONT DIFFERENTIAL SIDE GEAR

REMOVE FRONT DIFFERENTIAL SIDE GEAR

(a) Remove the differential LH case from the differential case assembly.

REMOVE FRONT DIFFERENTIAL SIDE GEAR

(b) Remove the differential case No.2 from the differential case LH.

REMOVE FRONT DIFFERENTIAL SIDE GEAR

(c) Remove the front differential side gear, front differential side gear thrust washer, conical spring and center differential side gear thrust washer No.2 from the differential case LH.

REMOVE FRONT DIFFERENTIAL SIDE GEAR

(d) Using a snap ring expander, remove the pinion shaft spacer snap ring.

REMOVE FRONT DIFFERENTIAL SIDE GEAR

(e) Using a pin punch and hammer, remove 3 straight pins.

REMOVE FRONT DIFFERENTIAL SIDE GEAR

(f) Remove the center differential pinion shaft and 2 differential pinion shafts.

REMOVE FRONT DIFFERENTIAL SIDE GEAR

(g) Remove 4 front differential pinions, 4 front differential pinion thrust washers, front differential pinion shaft holder, front differential planetary ring and differential side gear thrust washer No.1.

3. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

(a) Using SST, remove the front differential case rear tapered roller bearing from the differential case.

SST 09950-00020, 09950-00030, 09950-60010 (09951-00480)

REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

(b) Using SST, remove the front differential case rear tapered roller bearing outer race and differential case washer

SST 09308-00010

4. REMOVE CENTER DIFFERENTIAL PINION

REMOVE CENTER DIFFERENTIAL PINION

(a) Using torx socket (T50), remove the 15 bolts.

 REMOVE CENTER DIFFERENTIAL PINION

(b) Place the matchmarks on the differential intermediate case and differential case.

(c) Remove the differential intermediate case from the differential case RH.

 REMOVE CENTER DIFFERENTIAL PINION

(d) Remove the center differential side gear, conical spring washer and center differential side gear thrust washer No.1 RH from the differential case RH.

 REMOVE CENTER DIFFERENTIAL PINION

(e) Remove the differential spider, 5 center differential pinions and 5 center differential pinion thrust washers from the differential intermediate case.

5. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

 REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

(a) Using SST, remove the front differential case front tapered roller bearing from the differential case.

SST 09950-00020, 09950-00030 SST 09950-60010 (09951-00600)

 REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

(b) Using SST, remove the front differential case front tapered roller bearing outer race and differential case washer.

SST 09308-00010

6. REMOVE TRANSAXLE HOUSING OIL SEAL

 REMOVE TRANSAXLE HOUSING OIL SEAL

(a) Using SST, remove the oil seal.

SST 09950-70010 (09951-07100) SST 09649-17010

7. REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL

REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL

(a) Using SST, remove the oil seal.

SST 09950-70010 (09951-07100), 09608-10010

Differential case
COMPONENTS ...

Inspection
1. INSPECT FRONT DIFFERENTIAL (a) Using a dial indicator, measure the backlash of one pinion gear while holding the front differential side gear toward the case. Standard backlash: 0.05 - 0.2 ...

Other materials:

If you have a flat tire (vehicles with a compact spare tire)
Your vehicle is equipped with a spare tire. The flat tire can be replaced with the spare tire. For details about tires: WARNINGIf you have a flat tire Do not continue driving with a flat tire. Driving even a short distance with a flat tire can damage the tire and the wheel ...

Eject Error/ Elevator Error/ Clamp Error
DTC 63-45 Eject Error DTC 63-51 Elevator Error DTC 63-52 Clamp Error DESCRIPTION DTC No. DTC Detection Condition Trouble Area 63-45 Magazine cannot be ejected. Radio and navigation assembly 63-51 Mechanical error occurs during elevator ...

Rear Occupant Classification Sensor RH Circuit Malfunction
DTC B1783 Rear Occupant Classification Sensor RH Circuit Malfunction DESCRIPTION The rear occupant classification sensor RH circuit consists of the occupant classification ECU and the rear occupant classification sensor RH. DTC B1783 is recorded when a malfunction is detected in the rear oc ...

В© 2011-2021 Copyright www.tsienna.net