Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT FRONT DIFFERENTIAL

INSPECT FRONT DIFFERENTIAL

(a) Using a dial indicator, measure the backlash of one pinion gear while holding the front differential side gear toward the case.

Standard backlash: 0.05 - 0.20 mm (0.0020 - 0.0079 in.)

NOTICE: Do not mount the surface of front differential case which contacts with bushing in a vise.

If the backlash is not within the specified value, refer to the table below and select a thrust washer which will ensure that the backlash is within the specified value.

Thrust washer thickness: mm (in.)

 INSPECT FRONT DIFFERENTIAL

(b) Engage the front differential side to the above mentioned front differential case.

(c) Install the differential case LH to the front differential case and measure its center.

(d) After that, remove the differential case LH.

INSPECT FRONT DIFFERENTIAL

(e) Using a straight edge and feeler gauge, measure the clearance between the front differential case and the front differential side gear.

HINT:

If the clearance is not within the specified value, refer to the table below and select a thrust washer which will ensure that the clearance is within the specified value.

Thrust washer thickness: mm (in.)

If the clearance is not within the specified value, parts may have been assembled incorrectly, so check and reassemble it.

2. INSPECT CENTER DIFFERENTIAL

 INSPECT CENTER DIFFERENTIAL

(a) Pressing and holding the differential spider toward the differential case RH, measure the pinion's backlash with a dial indicator as illustrated.

Standard backlash: 0.05 - 0.20 mm (0.0020 - 0.0079 in.)

If the backlash is not within the specified value, refer to the table below and select a thrust washer which will ensure that the backlash is within the specified value.

Thrust washer thickness: mm (in.)

 INSPECT CENTER DIFFERENTIAL

b) Temporarily install the differential side gear thrust washer No.2 LH, center differential side gear conical spring washer and differential case No.2 to the differential case LH.

HINT: Ensure that the conical washers is installed correctly.

 INSPECT CENTER DIFFERENTIAL

(c) Install the differential intermediate case to the above and fix them with 4 bolts.

 INSPECT CENTER DIFFERENTIAL

(d) remove the differential spider, 5 center differential pinions and 5 center differential pinion thrust washers from the differential case RH. Put them in the differential intermediate case and fix the case.

 INSPECT CENTER DIFFERENTIAL

(e) Pressing and holding the differential spider toward the differential intermediate case, measure the pinion's backlash with a dial indicator.

Standard backlash: 0.05 - 0.20 mm (0.0020 - 0.0079 in.)

If the backlash is not within the specified value, refer to the table below and select a thrust washer which will ensure that the backlash is within the specified value.

Thrust washer thickness: mm (in.)

INSPECT CENTER DIFFERENTIAL

(f) Remove the 4 bolts and disconnect the differential case LH from the differential intermediate case.

INSPECT CENTER DIFFERENTIAL

(g) Remove the differential case No.2 from the differential case LH.

3. ADJUST TAPERED ROLLER BEARING PRELOAD

ADJUST TAPERED ROLLER BEARING PRELOAD

(a) Install the intermediate case to the differential case LH and fix them with 4 bolts.

(b) Install the differential assembly to the transaxle case.

ADJUST TAPERED ROLLER BEARING PRELOAD

(c) Clean the matching surfaces of the transaxle case and transaxle housing.

(d) Install the transaxle housing to the transaxle case and tighten them with the 16 bolts.

Torque: Bolt A 25 N*m (255 kgf*cm, 18 ft.*lbf) Bolt B 33 N*m (337 kgf*cm, 24 ft.*lbf) Bolt C 29 N*m (295 kgf*cm, 21 ft.*lbf)

Bolt length: Bolt A: 50 mm (1.969 in.) Bolt B: 50 mm (1.969 in.) Bolt C: 42 mm (1.654 in.)

HINT: Usually, bolt A is a non-reusable bolt. In the case, however, it can be used after cleaning it.

(e) Using SST, turn the differential assembly right and left 2 or 3 times to allow the bearing settle.

SST 09564-32011

ADJUST TAPERED ROLLER BEARING PRELOAD

(f) Using SST and a torque wrench, measure the turning torque of the differential case assembly.

SST 09564-32011 Torque: New bearing (*) 0.2 to 0.69 N*m (2.0 to 7.0 kgf*cm, 1.8 to 601 in.*lbf) Used bearing (*) 0.10 to 0.35 N*m (1.0 to 3.6 kgf*cm, 0.9 to 3.1 in.*lbf)

HINT:

Flange thickness: mm (in.)

ADJUST TAPERED ROLLER BEARING PRELOAD

(g) Remove the 16 bolts and the transaxle housing.

ADJUST TAPERED ROLLER BEARING PRELOAD

(h) Remove the differential assembly.

Disassembly
1. REMOVE FRONT DIFFERENTIAL RING GEAR (a) Place the match-marks on the ring gear and differential case. (b) Remove the 16 bolts. (c) Using a plastic hammer, tap ring gear to remove it ...

Reassembly
1. INSTALL DIFFERENTIAL CASE SUB-ASSEMBLY NO.2 (a) Coat the front differential side gear thrust washer No.1, front differential planetary ring gear, front differential pinion No.2, front differ ...

Other materials:

DTC check / clear
1. CHECK DTC (USING INTELLIGENT TESTER) Checking DTCs. Connect the intelligent tester to the DLC3. Turn the ignition switch ON. Read DTCs by following the prompts on the tester screen. HINT: Refer to the intelligent tester operator's manual for further details. 2. CLEAR DTC ...

Inspection
1. INSPECT ENGINE COOLANT TEMPERATURE SENSOR  Using an ohmmeter, measure the resistance between the terminals. Standard resistance If the result is as specified, do not replace the engine coolant temperature sensor. If the result is not as specified, replace the engine ...

Operation check
1. DOOR LOCK FAIL-SAFE  When a malfunction in the door control switch (manual switch, interlocked with key operation) has been detected, door lock/unlock operation becomes disabled. 2. CHECK ELECTRICAL DOOR LOCK OPERATION  Check the basic function.  Check that a ...

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