Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT MAGNETIC CLUTCH CLEARANCE

 INSPECT MAGNETIC CLUTCH CLEARANCE

(a) Set the dial indicator to the magnetic clutch hub.

(b) Connect the battery positive lead to the terminal 1 of the magnet clutch connector and the negative lead to the earth wire. Turn on and off the magnetic clutch and measure the clearance.

Standard clearance: 0.35 to 0.60 mm (0.013 to 0.023 in.)

If the measured value is not within the standard range, remove the magnetic clutch hub and adjust it with the magnetic clutch washers.

NOTICE: Adjustment can be performed with 3 or less magnetic clutch washers.

2. INSPECT COMPRESSOR OIL

(a) When replacing the compressor and magnetic clutch with a new one, after gradually removing the refrigerant gas from the service valve, drain the following amount of oil from the new compressor and magnetic clutch before installation.

Standard: (Oil capacity inside new compressor and magnetic clutch: 225 + 15 cc (7.6 + 0.5 fl.oz.)) - (Remaining oil amount in the removed compressor and magnetic clutch) = (Oil amount to be removed when replacing)

NOTICE:

3. INSPECT COMPRESSOR AND MAGNETIC CLUTCH

INSPECT COMPRESSOR AND MAGNETIC CLUTCH

(a) Disconnect the connector from the compressor and magnetic clutch.

INSPECT COMPRESSOR AND MAGNETIC CLUTCH

(b) Disconnect the connector from the magnetic clutch.

(c) Measure the resistance according to the value(s) in the table below.

Standard resistance

If the resistance is not as specified, replace the compressor and magnetic clutch.

4. INSPECT MAGNETIC CLUTCH

INSPECT MAGNETIC CLUTCH

(a) Measure the resistance according to the value(s) in the table below.

Standard resistance

(b) When connector terminal A1 is connected to the positive (+) battery terminal, check that the following occurs: 1) the magnetic clutch's operating sound can be heard, and 2) the magnetic clutch's hub and rotor lock.

If the result is not as specified, replace the magnetic clutch.

Disassembly
1. REMOVE MAGNETIC CLUTCH ASSEMBLY (a) Place the compressor and magnetic clutch in a vise. (b) Using locking pliers, hold the magnetic clutch hub. (c) Remove the bolt, magnetic clutch hub, and ...

Reassembly
1. INSTALL MAGNETIC CLUTCH ASSEMBLY (a) Install the magnetic clutch stator while aligning the protrusion on the stator with the notch on the air compressor assembly as shown in the illustration ...

Other materials:

Customize parameters
1. CUSTOMIZING FUNCTION WITH INTELLIGENT TESTER (REFERENCE) HINT: The following items can be customized. NOTICE:  After confirming whether the items requested by the customer are applicable or not for customization, perform customize operations.  Be sure to record the current ...

Display settings
Settings are available for adjusting the contrast and brightness of the screen. Screen for display settings Press the “SETUP” button. Select “Display” on the “Setup” screen. Adjust screen contrast/brightness Adjust screen contrast/brightness of the rear view monitor ...

Removal
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE FRONT BUMPER ASSEMBLY Remove the 4 screws and separate the fender liner from the front bumper assembly. Remove the 8 screws and separate the engine under cover from the front bumper assembly. Remove the 5 ...

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