Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL MAGNETIC CLUTCH ASSEMBLY

INSTALL MAGNETIC CLUTCH ASSEMBLY

(a) Install the magnetic clutch stator while aligning the protrusion on the stator with the notch on the air compressor assembly as shown in the illustration.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(b) Using a snap ring expander, install a new snap ring with the chamfered side facing up.

NOTICE: Take care not to damage the seal cover of the bearing when installing the snap ring

(c) Install the screw and connect the connector.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(d) Using a snap ring expander, install the magnetic clutch rotor and a new snap ring with the chamfered side facing up.

NOTICE:

(e) Install the magnet clutch washer and the magnet clutch hub.

NOTICE: Do not change the combination of the magnetic clutch washers used before disassembly.

INSTALL MAGNETIC CLUTCH ASSEMBLY

(f) Using vise pliers, hold the magnetic clutch hub and install the bolt.

Torque: 18 N*m (183 kgf*cm, 13 ft.*lbf)

NOTICE: Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

Inspection
1. INSPECT MAGNETIC CLUTCH CLEARANCE (a) Set the dial indicator to the magnetic clutch hub. (b) Connect the battery positive lead to the terminal 1 of the magnet clutch connector and the nega ...

Installation
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (a) Using a "TORX" socket wrench (E8), install the compressor and magnetic clutch with the 2 stud bolts. Torque: 10 N*m (102 kgf*cm, 7.4 ft. ...

Other materials:

Disassembly
1. INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD HINT: (See page AX-260) 2. REMOVE FRONT PLANETARY GEAR NUT (a) Using SST, loosen the staked part of the lock nut. SST 09930-00010 (09931-00010, 09931-00020), 09387-00050 (b) Place the underdrive planetary gear in a soft jaw vise. NOTIC ...

Removal
1. DRAIN AUTOMATIC TRANSAXLE FLUID (See page AX-131) 2. REMOVE NO. 1 TRANSFER CASE PLUG (See page TF-8) 3. REMOVE TRANSFER DRAIN PLUG (a) Remove the transfer drain plug, gasket and bleed the drain transfer oil. 4. REMOVE FRONT WHEEL 5. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH HINT: (See page D ...

CD Changer Mechanical Error/ CD Insertion and Ejection Error/ CD Reading Abnormal
DTC 63-10 CD Changer Mechanical Error DTC 63-11 CD Insertion and Ejection Error DTC 63-12 CD Reading Abnormal DESCRIPTION DTC No. DTC Detection Condition Trouble Area 63-10 A mechanical error in the CD changer is detected while the CD is not being inserted ...

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