Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Install the brake pedal support sub-assembly with the 4 nuts.

Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf) (b) Install the clip and clevis pin to the brake pedal lever.

(c) Using needle-nose pliers, install the tension spring.

INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(d) Install the 2 bolts to the brake pedal bracket No. 3.

Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) (e) Install the stop light switch harness clamp to the brake pedal support sub-assembly.

(f) Connect the stop light switch connector.

2. FULLY TIGHTEN BRAKE PEDAL SHAFT

 FULLY TIGHTEN BRAKE PEDAL SHAFT

(a) Fully tighten the 2 brake pedal shafts.

Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf)

3. INSTALL INSTRUMENT PANEL SAFETY PAD INSERT SUB-ASSEMBLY NO. 1

(a) Install the instrument panel safety pad insert subassembly No. 1 with the 4 bolts.

4. INSTALL INSTRUMENT PANEL FINISH PANEL SUBASSEMBLY LOWER LH

(a) Install the instrument panel finish panel subassembly lower LH with the 2 bolts.

5. INSTALL COWL SIDE TRIM BOARD LH

6. INSTALL FRONT DOOR SCUFF PLATE LH

7. INSPECT BRAKE PEDAL HEIGHT (See page BR-9)

8. CHECK PEDAL FREE PLAY (See page BR-10)

9. CHECK PEDAL RESERVE DISTANCE (See page BR- 10)

Reassembly
1. INSTALL BRAKE PEDAL PAD (a) Install the brake pedal pad to the brake pedal subassembly. 2. INSTALL PUSH ROD PIN (a) Apply lithium soap base glycol grease to inside surface of 2 new push rod bus ...

Brake master cylinder
COMPONENTS ...

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